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IAC Assessment: MS0266
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IAC Assessment: MS0266
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IAC Center Mississippi State
Assessment Year 2005
Principal Product Margarine
NAICS 311225 - Fats and Oils Refining and Blending
SIC 2079 - Edible Fats And Oils, Nec
Sales $100,000,000-$500,000,000
# of Employees 325
Plant Area (Sq.Ft.) 242,000
Annual Production 250,000,000 Pounds
Production Hrs. Annual 4,160
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $312,116 15,891,000 kWh $0.02
Electricity Demand $193,916 40,521 kW-months/year $4.79
Electricity Fees $283,791 - $ -
Natural Gas $455,159 80,520 MMBtu $5.65
TOTAL ENERGY COSTS $1,244,982
RECOMMENDED SAVINGS* $99,804 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$42,481
Cost:
$15,060
- - - - - - $42,481 7,519 - - -
-
kWh
-
-
kW-months/year
-
-
$
$42,481
7,519
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,381
Cost:
$33,730
$9,226 314,031 $3,280 604 $875 - - - - - $9,226
314,031
kWh
$3,280
604
kW-months/year
$875
-
$
-
-
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,987
Cost:
$21,549
$12,137 413,127 - - $850 - - - - - $12,137
413,127
kWh
-
-
kW-months/year
$850
-
$
-
-
MMBtu
-
-
$
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$10,524
Cost:
$11,556
$9,835 334,777 - - $689 - - - - - $9,835
334,777
kWh
-
-
kW-months/year
$689
-
$
-
-
MMBtu
-
-
$
05: 2.2134 ELIMINATE LEAKS IN HIGH PRESSURE REDUCING STATIONS Savings:
$10,281
Cost:
$73
- - - - - - $10,281 1,802 - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,281
1,802
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,886
Cost:
$4,350
$3,590 122,195 $1,911 352 $385 - - - - - $3,590
122,195
kWh
$1,911
352
kW-months/year
$385
-
$
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,314
Cost:
$322
$2,163 73,610 - - $151 - - - - - $2,163
73,610
kWh
-
-
kW-months/year
$151
-
$
-
-
MMBtu
-
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,950
Cost:
$1,000
- - - - - - - - $1,950 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,950
-
$
TOTAL RECOMMENDED Savings:
$99,804
Cost:
$87,640
$36,951 1,257,740 $5,191 956 $2,950 - $52,762 9,321 $1,950 - $36,951
1,257,740
kWh
$5,191
956
kW-months/year
$2,950
-
$
$52,762
9,321
MMBtu
$1,950
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Product