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IAC Assessment: MS0273
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IAC Assessment: MS0273
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IAC Center Mississippi State
Assessment Year 2005
Principal Product Soap
NAICS 325611 - Soap and Other Detergent Manufacturing
SIC 2841 - Soap And Other Detergents
Sales $10,000,000-$50,000,000
# of Employees 126
Plant Area (Sq.Ft.) 200,000
Annual Production 75,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $182,397 4,425,600 kWh $0.04
Electricity Demand $113,573 12,364 kW-months/year $9.19
Electricity Fees $8,505 - $ -
Natural Gas $491,463 67,852 MMBtu $7.24
TOTAL ENERGY COSTS $810,578
RECOMMENDED SAVINGS* $59,926 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,463
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,069
Cost:
$12,540
- - - - - - $16,069 2,275 - - -
-
kWh
-
-
kW-months/year
-
-
$
$16,069
2,275
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,056
Cost:
$26,912
$6,384 182,462 $3,523 325 $149 - - - - - $6,384
182,462
kWh
$3,523
325
kW-months/year
$149
-
$
-
-
MMBtu
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,498
Cost:
$89
- - - - - - $7,498 1,061 - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,498
1,061
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,737
Cost:
$685
- - - - - - $5,737 684 - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,737
684
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,326
Cost:
$19,601
$2,939 83,987 $2,309 213 $78 - - - - - $2,939
83,987
kWh
$2,309
213
kW-months/year
$78
-
$
-
-
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,219
Cost:
$1,480
$4,156 118,790 - - $63 - - - - - $4,156
118,790
kWh
-
-
kW-months/year
$63
-
$
-
-
MMBtu
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$3,704
Cost:
-
- - - - - - - - $3,704 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,704
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,474
Cost:
$203
$2,437 69,656 - - $37 - - - - - $2,437
69,656
kWh
-
-
kW-months/year
$37
-
$
-
-
MMBtu
-
-
$
09: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$2,353
Cost:
$231
$1,343 38,375 $976 90 $34 - - - - - $1,343
38,375
kWh
$976
90
kW-months/year
$34
-
$
-
-
MMBtu
-
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,338
Cost:
$1,215
$1,318 37,670 - - $20 - - - - - $1,318
37,670
kWh
-
-
kW-months/year
$20
-
$
-
-
MMBtu
-
-
$
11: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$891
Cost:
$240
$314 8,986 $564 52 $13 - - - - - $314
8,986
kWh
$564
52
kW-months/year
$13
-
$
-
-
MMBtu
-
-
$
12: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$261
Cost:
$204
- - - - - - $261 31 - - -
-
kWh
-
-
kW-months/year
-
-
$
$261
31
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$59,926
Cost:
$63,400
$18,891 539,926 $7,372 680 $394 - $29,565 4,051 $3,704 - $18,891
539,926
kWh
$7,372
680
kW-months/year
$394
-
$
$29,565
4,051
MMBtu
$3,704
-
$
TOTAL IMPLEMENTED Savings:
$11,463
Cost:
$293
- - - - - - $7,759 1,092 $3,704 - -
-
kWh
-
-
kW-months/year
-
-
$
$7,759
1,092
MMBtu
$3,704
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes