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IAC Assessment: MS0277
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IAC Assessment: MS0277
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IAC Center Mississippi State
Assessment Year 2005
Principal Product stamped parts
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 348,275
Annual Production 14,000,000 Pieces
Production Hrs. Annual 4,896
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $333,130 7,514,584 kWh $0.04
Electricity Demand $57,384 17,779 kW-months/year $3.23
Electricity Fees $166,311 - $ -
Natural Gas $163,696 21,918 MMBtu $7.47
TOTAL ENERGY COSTS $720,743
RECOMMENDED SAVINGS* $171,460 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $113,331
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$85,531
Cost:
$33,636
- - - - - - $85,531 11,449 -
-
kWh
-
-
kW-months/year
-
-
$
$85,531
11,449
MMBtu
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$30,473
Cost:
$134
- - - - - - $30,473 4,079 -
-
kWh
-
-
kW-months/year
-
-
$
$30,473
4,079
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,820
Cost:
$25,845
$9,116 233,580 $1,828 572 $3,876 - - - $9,116
233,580
kWh
$1,828
572
kW-months/year
$3,876
-
$
-
-
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$10,885
Cost:
$7,085
- - - - - - $10,885 1,457 -
-
kWh
-
-
kW-months/year
-
-
$
$10,885
1,457
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,540
Cost:
$6,210
$2,956 75,753 $1,185 371 $1,399 - - - $2,956
75,753
kWh
$1,185
371
kW-months/year
$1,399
-
$
-
-
MMBtu
06: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$4,922
Cost:
$9,172
- - - - - - $4,922 560 -
-
kWh
-
-
kW-months/year
-
-
$
$4,922
560
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,263
Cost:
-
$3,094 79,288 - - $1,169 - - - $3,094
79,288
kWh
-
-
kW-months/year
$1,169
-
$
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,550
Cost:
$1,054
- - - - - - $3,550 333 -
-
kWh
-
-
kW-months/year
-
-
$
$3,550
333
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,500
Cost:
$11,608
$2,541 65,098 - - $959 - - - $2,541
65,098
kWh
-
-
kW-months/year
$959
-
$
-
-
MMBtu
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,881
Cost:
-
$2,091 53,582 - - $790 - - - $2,091
53,582
kWh
-
-
kW-months/year
$790
-
$
-
-
MMBtu
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,286
Cost:
-
- - - - - - $2,286 306 -
-
kWh
-
-
kW-months/year
-
-
$
$2,286
306
MMBtu
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,799
Cost:
$203
$1,305 33,450 - - $494 - - - $1,305
33,450
kWh
-
-
kW-months/year
$494
-
$
-
-
MMBtu
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$515
Cost:
$1,158
$308 7,889 $73 23 $134 - - - $308
7,889
kWh
$73
23
kW-months/year
$134
-
$
-
-
MMBtu
14: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$495
Cost:
$236
$359 9,200 - - $136 - - - $359
9,200
kWh
-
-
kW-months/year
$136
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$171,460
Cost:
$96,341
$21,770 557,840 $3,086 966 $8,957 - $137,647 18,184 $21,770
557,840
kWh
$3,086
966
kW-months/year
$8,957
-
$
$137,647
18,184
MMBtu
TOTAL IMPLEMENTED Savings:
$113,331
Cost:
$60,535
$14,301 366,450 $1,828 572 $5,835 - $91,367 12,088 $14,301
366,450
kWh
$1,828
572
kW-months/year
$5,835
-
$
$91,367
12,088
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas