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IAC Assessment: MS0332
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IAC Assessment: MS0332
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IAC Center Mississippi State
Assessment Year 2008
Principal Product Ceiling Tile
NAICS 327993 - Mineral Wool Manufacturing
SIC 3296 - Mineral Wool
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 420,000
Annual Production 120,000 Thousand Feet
Production Hrs. Annual 5,880
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $263,479 15,808,800 kWh $0.02
Electricity Demand $217,403 40,636 kW-months/year $5.35
Electricity Fees $745,957 - $ -
Natural Gas $4,368,311 477,532 MMBtu $9.15
TOTAL ENERGY COSTS $5,595,150
RECOMMENDED SAVINGS* $1,186,340 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $827,627
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$771,322
Cost:
$1,000
- - - - - - $771,322 84,390 -
-
kWh
-
-
kW-months/year
-
-
$
$771,322
84,390
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$358,713
Cost:
$96,000
- - - - - - $358,713 39,245 -
-
kWh
-
-
kW-months/year
-
-
$
$358,713
39,245
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,875
Cost:
$65,823
$23,712 434,303 $4,740 886 $1,423 - - - $23,712
434,303
kWh
$4,740
886
kW-months/year
$1,423
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,591
Cost:
$401
$11,039 202,183 - - $552 - - - $11,039
202,183
kWh
-
-
kW-months/year
$552
-
$
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$14,696
Cost:
$6,360
$10,498 192,270 $3,499 654 $699 - - - $10,498
192,270
kWh
$3,499
654
kW-months/year
$699
-
$
-
-
MMBtu
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$143
Cost:
$108
- - - - - - $143 156 -
-
kWh
-
-
kW-months/year
-
-
$
$143
156
MMBtu
TOTAL RECOMMENDED Savings:
$1,186,340
Cost:
$169,692
$45,249 828,756 $8,239 1,540 $2,674 - $1,130,178 123,791 $45,249
828,756
kWh
$8,239
1,540
kW-months/year
$2,674
-
$
$1,130,178
123,791
MMBtu
TOTAL IMPLEMENTED Savings:
$827,627
Cost:
$73,692
$45,249 828,756 $8,239 1,540 $2,674 - $771,465 84,546 $45,249
828,756
kWh
$8,239
1,540
kW-months/year
$2,674
-
$
$771,465
84,546
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas