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IAC Assessment: MU0007
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IAC Assessment: MU0007
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IAC Center Michigan State University
Assessment Year 2022
Principal Product Automotive Circuit Boards
NAICS 335931 - Current-Carrying Wiring Device Manufacturing
SIC 3643 - Current-carrying Wiring Devices
Sales $100,000,000-$500,000,000
# of Employees 670
Plant Area (Sq.Ft.) 280,000
Annual Production 106,000,000 Units
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $555,196 13,209,600 kWh $0.04
Electricity Demand $661,009 24,874 kW-months/year $26.57
Natural Gas $57,037 9,353 MMBtu $6.10
TOTAL ENERGY COSTS $1,273,242
RECOMMENDED SAVINGS* $40,159 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,347
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,417
Cost:
$10,160
$7,874 196,842 $10,543 394 - - $7,874
196,842
kWh
$10,543
394
kW-months/year
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,200
Cost:
$7,825
$12,542 313,544 $5,659 213 - - $12,542
313,544
kWh
$5,659
213
kW-months/year
-
-
MMBtu
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,914
Cost:
-
$840 21,010 $1,074 40 - - $840
21,010
kWh
$1,074
40
kW-months/year
-
-
MMBtu
04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,004
Cost:
-
$61 1,528 - - $943 155 $61
1,528
kWh
-
-
kW-months/year
$943
155
MMBtu
05: 2.6232 INSTALL SET-BACK TIMERS Savings:
$612
Cost:
$541
$515 12,863 - - $98 16 $515
12,863
kWh
-
-
kW-months/year
$98
16
MMBtu
06: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$12
Cost:
$44
$2 46 - - $10 2 $2
46
kWh
-
-
kW-months/year
$10
2
MMBtu
TOTAL RECOMMENDED Savings:
$40,159
Cost:
$18,570
$21,833 545,833 $17,275 647 $1,051 172 $21,833
545,833
kWh
$17,275
647
kW-months/year
$1,051
172
MMBtu
TOTAL IMPLEMENTED Savings:
$21,347
Cost:
$10,204
$8,777 219,426 $11,616 434 $953 156 $8,777
219,426
kWh
$11,616
434
kW-months/year
$953
156
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas