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IAC Assessment: MU0015
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IAC Assessment: MU0015
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IAC Center Michigan State University
Assessment Year 2022
Principal Product Chemicals for the plating industry
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 52
Plant Area (Sq.Ft.) 90,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 3,375
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $77,089 1,940,880 kWh $0.04
Electricity Demand $97,268 4,407 kW-months/year $22.07
Electricity Fees $16,338 - $ -
Natural Gas $65,214 10,413 MMBtu $6.26
TOTAL ENERGY COSTS $255,910
RECOMMENDED SAVINGS* $15,412 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,763
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$165
Cost:
$108
$165 4,114 - - - - - - $165
4,114
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$125
Cost:
$343
$125 3,119 - - - - - - $125
3,119
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,649
Cost:
$5,520
- - - - - - $2,649 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,649
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,511
Cost:
$160
$2,087 52,174 $4,424 201 - - - - $2,087
52,174
kWh
$4,424
201
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$4,565
Cost:
$40,300
- - - - $4,565 729 - - -
-
kWh
-
-
kW-months/year
$4,565
729
MMBtu
-
-
$
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$127
Cost:
$104
$55 1,371 $72 3 - - - - $55
1,371
kWh
$72
3
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,257
Cost:
$5,281
$128 3,198 $1,129 51 - - - - $128
3,198
kWh
$1,129
51
kW-months/year
-
-
MMBtu
-
-
$
08: 2.6125 KEEP EQUIPMENT CLEAN Savings:
$13
Cost:
-
$13 333 - - - - - - $13
333
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$15,412
Cost:
$51,816
$2,572 64,308 $5,625 255 $4,565 729 $2,649 - $2,572
64,308
kWh
$5,625
255
kW-months/year
$4,565
729
MMBtu
$2,649
-
$
TOTAL IMPLEMENTED Savings:
$12,763
Cost:
$46,296
$2,572 64,308 $5,625 255 $4,565 729 - - $2,572
64,308
kWh
$5,625
255
kW-months/year
$4,565
729
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Product Electricity Usage Electricity Demand Natural Gas Primary Product