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IAC Assessment: MU0026
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IAC Assessment: MU0026
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IAC Center Michigan State University
Assessment Year 2023
Principal Product they build assembly line machinery
NAICS 333519 - Rolling Mill and Other Metalworking Machinery Manufacturing
SIC 3549 - Metalworking Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 500,000
Annual Production 58 Units
Production Hrs. Annual 4,416
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $115,015 2,505,600 kWh $0.05
Electricity Demand $85,737 5,008 kW-months/year $17.12
Electricity Fees $49,625 - $ -
Natural Gas $368,849 44,349 MMBtu $8.32
TOTAL ENERGY COSTS $619,226
RECOMMENDED SAVINGS* $151,790 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $127,763
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,370
Cost:
$6,347
$12,015 240,300 $6,355 371 - - - - $12,015
240,300
kWh
$6,355
371
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$905
Cost:
$133
$469 9,382 $436 26 - - - - $469
9,382
kWh
$436
26
kW-months/year
-
-
$
-
-
MMBtu
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$101,263
Cost:
-
- - - - - - $101,263 12,171 -
-
kWh
-
-
kW-months/year
-
-
$
$101,263
12,171
MMBtu
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$181
Cost:
-
$123 2,460 $58 3 - - - - $123
2,460
kWh
$58
3
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$88
Cost:
$349
$88 1,750 - - - - - - $88
1,750
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$419
Cost:
$1,650
$285 5,694 $134 8 - - - - $285
5,694
kWh
$134
8
kW-months/year
-
-
$
-
-
MMBtu
07: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$4,405
Cost:
-
$1,123 22,466 $336 20 - - $2,946 354 $1,123
22,466
kWh
$336
20
kW-months/year
-
-
$
$2,946
354
MMBtu
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$23,547
Cost:
$85,720
$(-805) 16,099 - - - - $24,352 2,927 $(-805)
16,099
kWh
-
-
kW-months/year
-
-
$
$24,352
2,927
MMBtu
09: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$211
Cost:
$522
- - - - - - $211 26 -
-
kWh
-
-
kW-months/year
-
-
$
$211
26
MMBtu
10: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,402
Cost:
-
- - - - $2,402 - - - -
-
kWh
-
-
kW-months/year
$2,402
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$151,790
Cost:
$94,721
$13,298 298,151 $7,319 427 $2,402 - $128,772 15,478 $13,298
298,151
kWh
$7,319
427
kW-months/year
$2,402
-
$
$128,772
15,478
MMBtu
TOTAL IMPLEMENTED Savings:
$127,763
Cost:
$8,130
$13,892 277,842 $7,261 424 $2,402 - $104,209 12,525 $13,892
277,842
kWh
$7,261
424
kW-months/year
$2,402
-
$
$104,209
12,525
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas