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IAC Assessment: MU0043
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IAC Assessment: MU0043
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IAC Center Michigan State University
Assessment Year 2023
Principal Product Motor vehicle metal stamping products
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 335,000
Annual Production 5,990,400 Pieces
Production Hrs. Annual 7,488
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $212,854 3,874,107 kWh $0.05
Electricity Demand $143,410 8,982 kW-months/year $15.97
Electricity Fees $34,386 - $ -
Natural Gas $95,490 11,184 MMBtu $8.54
TOTAL ENERGY COSTS $486,140
RECOMMENDED SAVINGS* $84,265 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,118
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$116
Cost:
$319
$116 2,315 - - - - $116
2,315
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,700
Cost:
$7,887
$998 19,950 $1,702 107 - - $998
19,950
kWh
$1,702
107
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,957
Cost:
$2,281
$1,289 25,778 $668 42 - - $1,289
25,778
kWh
$668
42
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$228
Cost:
$480
$151 3,013 $77 5 - - $151
3,013
kWh
$77
5
kW-months/year
-
-
MMBtu
05: 2.6125 KEEP EQUIPMENT CLEAN Savings:
$33
Cost:
-
$22 440 $11 1 - - $22
440
kWh
$11
1
kW-months/year
-
-
MMBtu
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$20,803
Cost:
$28,063
- - - - $20,803 2,436 -
-
kWh
-
-
kW-months/year
$20,803
2,436
MMBtu
07: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$54
Cost:
$51
- - - - $54 6 -
-
kWh
-
-
kW-months/year
$54
6
MMBtu
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$39,395
Cost:
$128,601
- - - - $39,395 4,613 -
-
kWh
-
-
kW-months/year
$39,395
4,613
MMBtu
09: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$18,979
Cost:
$158,490
$9,157 183,139 $9,822 615 - - $9,157
183,139
kWh
$9,822
615
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$84,265
Cost:
$326,172
$11,732 234,635 $12,280 769 $60,252 7,055 $11,732
234,635
kWh
$12,280
769
kW-months/year
$60,252
7,055
MMBtu
TOTAL IMPLEMENTED Savings:
$21,118
Cost:
$28,594
$173 3,453 $88 6 $20,857 2,442 $173
3,453
kWh
$88
6
kW-months/year
$20,857
2,442
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas