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IAC Assessment: MU0044
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IAC Assessment: MU0044
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IAC Center Michigan State University
Assessment Year 2024
Principal Product They use reactive injection molding to produce plastic products, most often it is bumpers for various vehicles.
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 96
Plant Area (Sq.Ft.) 135,000
Annual Production 1,205,890 Pounds
Production Hrs. Annual 4,810
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $154,608 3,744,601 kWh $0.04
Electricity Demand $150,942 7,563 kW-months/year $19.96
Electricity Fees $22,036 - $ -
Natural Gas $134,196 27,627 MMBtu $4.86
TOTAL ENERGY COSTS $461,782
RECOMMENDED SAVINGS* $77,576 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$29,504
Cost:
$21,472
$13,143 328,571 $16,362 820 - - $13,143
328,571
kWh
$16,362
820
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$493
Cost:
$160
$186 4,660 $307 15 - - $186
4,660
kWh
$307
15
kW-months/year
-
-
MMBtu
03: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$275
Cost:
$720
$163 4,080 $111 6 - - $163
4,080
kWh
$111
6
kW-months/year
-
-
MMBtu
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$330
Cost:
-
$138 3,448 $192 10 - - $138
3,448
kWh
$192
10
kW-months/year
-
-
MMBtu
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$48
Cost:
-
$21 529 $26 1 - - $21
529
kWh
$26
1
kW-months/year
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$506
Cost:
$138
$225 5,637 $281 14 - - $225
5,637
kWh
$281
14
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,007
Cost:
$593
$840 20,998 $1,167 58 - - $840
20,998
kWh
$1,167
58
kW-months/year
-
-
MMBtu
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$7,101
Cost:
$34,200
- - - - $7,101 1,461 -
-
kWh
-
-
kW-months/year
$7,101
1,461
MMBtu
09: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$362
Cost:
-
$75 1,867 $134 7 $153 32 $75
1,867
kWh
$134
7
kW-months/year
$153
32
MMBtu
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$15,537
Cost:
$3,386
- - - - $15,537 3,197 -
-
kWh
-
-
kW-months/year
$15,537
3,197
MMBtu
11: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$158
Cost:
$617
- - - - $158 33 -
-
kWh
-
-
kW-months/year
$158
33
MMBtu
12: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$21,256
Cost:
$158,490
$7,027 175,665 $14,230 713 - - $7,027
175,665
kWh
$14,230
713
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$77,576
Cost:
$219,776
$21,818 545,455 $32,808 1,644 $22,949 4,722 $21,818
545,455
kWh
$32,808
1,644
kW-months/year
$22,949
4,722
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas