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IAC Assessment: MU0064
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IAC Assessment: MU0064
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IAC Center Michigan State University
Assessment Year 2025
Principal Product Bulk plastic and steel tubes for fuel and coolant applications
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 132
Plant Area (Sq.Ft.) 210,000
Annual Production 393,700 Thousand Feet
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $764,173 14,917,506 kWh $0.05
Electricity Demand $800,649 35,785 kW-months/year $22.37
Electricity Fees $67,546 - $ -
Natural Gas $210,687 31,122 MMBtu $6.77
Other Energy $8,548 1 MMBtu $8,548.00
TOTAL ENERGY COSTS $1,885,967
RECOMMENDED SAVINGS* $184,513 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$12,744
Cost:
$56,850
$2,559 19,062 - - - - $10,185 - $2,559
19,062
kWh
-
-
kW-months/year
-
-
MMBtu
$10,185
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,486
Cost:
$5,850
- - - - $6,486 958 - - -
-
kWh
-
-
kW-months/year
$6,486
958
MMBtu
-
-
$
03: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$25,072
Cost:
$83,850
$4,552 91,041 $20,520 917 - - - - $4,552
91,041
kWh
$20,520
917
kW-months/year
-
-
MMBtu
-
-
$
04: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$21,996
Cost:
$361
- - $21,647 968 - - $349 - -
-
kWh
$21,647
968
kW-months/year
-
-
MMBtu
$349
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,419
Cost:
-
$8,563 171,252 $5,856 262 - - - - $8,563
171,252
kWh
$5,856
262
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,424
Cost:
$305
$5,324 106,472 $101 5 - - - - $5,324
106,472
kWh
$101
5
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$39,818
Cost:
$496,424
$37,365 747,301 $2,453 110 - - - - $37,365
747,301
kWh
$2,453
110
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$11,750
Cost:
$79,396
$6,573 131,460 $5,177 231 - - - - $6,573
131,460
kWh
$5,177
231
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,961
Cost:
$35,691
$3,715 74,294 $246 11 - - - - $3,715
74,294
kWh
$246
11
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$2,331
Cost:
$1,688
$1,302 26,037 $1,029 46 - - - - $1,302
26,037
kWh
$1,029
46
kW-months/year
-
-
MMBtu
-
-
$
11: 2.6125 KEEP EQUIPMENT CLEAN Savings:
$1,393
Cost:
-
$779 15,579 $614 27 - - - - $779
15,579
kWh
$614
27
kW-months/year
-
-
MMBtu
-
-
$
12: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$495
Cost:
-
$277 5,538 $218 10 - - - - $277
5,538
kWh
$218
10
kW-months/year
-
-
MMBtu
-
-
$
13: 2.6232 INSTALL SET-BACK TIMERS Savings:
$35,464
Cost:
$50,350
$4,510 90,201 $4,804 215 $26,149 3,863 - - $4,510
90,201
kWh
$4,804
215
kW-months/year
$26,149
3,863
MMBtu
-
-
$
14: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$751
Cost:
$541
$409 8,176 $342 15 - - - - $409
8,176
kWh
$342
15
kW-months/year
-
-
MMBtu
-
-
$
15: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$137
Cost:
-
- - - - $137 20 - - -
-
kWh
-
-
kW-months/year
$137
20
MMBtu
-
-
$
16: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,121
Cost:
$1,483
$1,186 23,725 $935 42 - - - - $1,186
23,725
kWh
$935
42
kW-months/year
-
-
MMBtu
-
-
$
17: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$152
Cost:
$753
- - - - $152 23 - - -
-
kWh
-
-
kW-months/year
$152
23
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$184,513
Cost:
$813,542
$77,113 1,510,137 $63,943 2,858 $32,924 4,863 $10,534 - $77,113
1,510,137
kWh
$63,943
2,858
kW-months/year
$32,924
4,863
MMBtu
$10,534
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost