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IAC Assessment: MU0067
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IAC Assessment: MU0067
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IAC Center Michigan State University
Assessment Year 2025
Principal Product Plastic Injection Molding Pieces
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 63,000
Annual Production 100,368,000 Units
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $298,394 3,246,642 kWh $0.09
Electricity Demand $46,939 8,484 kW-months/year $5.53
Electricity Fees $30,003 - $ -
Natural Gas $3,186 619 MMBtu $5.15
Other Gas $689 1 MMBtu $688.74
TOTAL ENERGY COSTS $379,211
RECOMMENDED SAVINGS* $49,110 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$41,259
Cost:
$236,478
$17,109 185,962 $3,790 685 $360 70 $20,000 - $17,109
185,962
kWh
$3,790
685
kW-months/year
$360
70
MMBtu
$20,000
-
$
02: 2.7423 REDUCE HEAT GAIN BY WINDOW TINTING Savings:
$1,837
Cost:
$7,217
$1,837 19,966 - - - - - - $1,837
19,966
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$145
Cost:
$1,463
- - - - $145 28 - - -
-
kWh
-
-
kW-months/year
$145
28
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,601
Cost:
$1,185
$1,435 15,597 $166 30 - - - - $1,435
15,597
kWh
$166
30
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,362
Cost:
$1,305
$2,340 25,431 $23 4 - - - - $2,340
25,431
kWh
$23
4
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$353
Cost:
$1,040
$326 3,542 $27 5 - - - - $326
3,542
kWh
$27
5
kW-months/year
-
-
MMBtu
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$134
Cost:
-
$121 1,310 $14 3 - - - - $121
1,310
kWh
$14
3
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$407
Cost:
-
$365 3,969 $42 8 - - - - $365
3,969
kWh
$42
8
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$35
Cost:
-
$31 337 $4 1 - - - - $31
337
kWh
$4
1
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$188
Cost:
$178
$79 858 $110 20 - - - - $79
858
kWh
$110
20
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7134 USE PHOTOCELL CONTROLS Savings:
$101
Cost:
$237
$72 786 $29 5 - - - - $72
786
kWh
$29
5
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$215
Cost:
$134
$186 2,022 $29 5 - - - - $186
2,022
kWh
$29
5
kW-months/year
-
-
MMBtu
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$416
Cost:
$137
$309 3,359 $107 19 - - - - $309
3,359
kWh
$107
19
kW-months/year
-
-
MMBtu
-
-
$
14: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$56
Cost:
-
- - - - $56 11 - - -
-
kWh
-
-
kW-months/year
$56
11
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$49,110
Cost:
$249,374
$24,209 263,139 $4,339 784 $561 109 $20,000 - $24,209
263,139
kWh
$4,339
784
kW-months/year
$561
109
MMBtu
$20,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost