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IAC Assessment: MZ0046
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IAC Assessment: MZ0046
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IAC Center University of Missouri-Columbia
Assessment Year 2009
Principal Product speciality bricks for iron foundries
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 62
Plant Area (Sq.Ft.) 275,000
Annual Production 12,000,000 Units
Production Hrs. Annual 8,760
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $477,610 5,552,400 kWh $0.09
Electricity Demand $64,284 15,773 kW-months/year $4.08
Natural Gas $1,612,939 173,248 MMBtu $9.31
TOTAL ENERGY COSTS $2,154,833
RECOMMENDED SAVINGS* $378,468 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $172,785
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$54,631
Cost:
$54,630
$51,300 596,520 $3,331 817 - - $51,300
596,520
kWh
$3,331
817
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,025
Cost:
$14,100
$11,869 138,022 $1,156 284 - - $11,869
138,022
kWh
$1,156
284
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$18,406
Cost:
$1,380
$18,406 214,024 - - - - $18,406
214,024
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$53,749
Cost:
$1,300
$50,378 585,797 $3,371 827 - - $50,378
585,797
kWh
$3,371
827
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,771
Cost:
-
$10,771 125,253 - - - - $10,771
125,253
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$8,620
Cost:
$1,800
- - $8,620 2,114 - - -
-
kWh
$8,620
2,114
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$205,683
Cost:
$30,000
- - - - $205,683 22,092 -
-
kWh
-
-
kW-months/year
$205,683
22,092
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,483
Cost:
-
$3,483 36,908 - - - - $3,483
36,908
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$10,100
Cost:
$8,000
$10,100 113,483 - - - - $10,100
113,483
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$378,468
Cost:
$111,210
$156,307 1,810,007 $16,478 4,042 $205,683 22,092 $156,307
1,810,007
kWh
$16,478
4,042
kW-months/year
$205,683
22,092
MMBtu
TOTAL IMPLEMENTED Savings:
$172,785
Cost:
$81,210
$156,307 1,810,007 $16,478 4,042 - - $156,307
1,810,007
kWh
$16,478
4,042
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas