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IAC Assessment: MZ0047
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IAC Assessment: MZ0047
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IAC Center University of Missouri-Columbia
Assessment Year 2010
Principal Product lubrication powder
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 60,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 8,500
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $368,630 4,435,199 kWh $0.08
Natural Gas $123,169 56,733 MMBtu $2.17
TOTAL ENERGY COSTS $491,799
RECOMMENDED SAVINGS* $58,193 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,336
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,104
Cost:
$3,000
- - $2,104 653 -
-
kWh
$2,104
653
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,170
Cost:
$1,300
$15,170 143,957 - - $15,170
143,957
kWh
-
-
MMBtu
03: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$5,857
Cost:
$80,000
- - $5,857 1,818 -
-
kWh
$5,857
1,818
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,818
Cost:
$20,818
$20,818 198,985 - - $20,818
198,985
kWh
-
-
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$65
Cost:
$180
- - $65 20 -
-
kWh
$65
20
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$929
Cost:
$2,160
- - $929 288 -
-
kWh
$929
288
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$785
Cost:
$400
- - $785 243 -
-
kWh
$785
243
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$225
Cost:
$360
- - $225 70 -
-
kWh
$225
70
MMBtu
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,528
Cost:
$760
$6,528 81,600 - - $6,528
81,600
kWh
-
-
MMBtu
10: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$3,994
Cost:
-
$3,994 49,919 - - $3,994
49,919
kWh
-
-
MMBtu
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,718
Cost:
-
$1,718 21,480 - - $1,718
21,480
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$58,193
Cost:
$108,978
$48,228 495,941 $9,965 3,092 $48,228
495,941
kWh
$9,965
3,092
MMBtu
TOTAL IMPLEMENTED Savings:
$52,336
Cost:
$28,978
$48,228 495,941 $4,108 1,274 $48,228
495,941
kWh
$4,108
1,274
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas