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IAC Assessment: MZ0058
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IAC Assessment: MZ0058
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IAC Center University of Missouri-Columbia
Assessment Year 2010
Principal Product aluminum castings
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3363 - Aluminum Die-castings
Sales $50,000,000-$100,000,000
# of Employees 55
Plant Area (Sq.Ft.) 550,000
Annual Production 50,000,000 Pounds
Production Hrs. Annual 5,976
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,340,512 20,227,658 kWh $0.07
Natural Gas $2,061,035 300,660 MMBtu $6.86
TOTAL ENERGY COSTS $3,401,547
RECOMMENDED SAVINGS* $484,966 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $482,528
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$37,229
Cost:
$41,660
$37,229 427,583 - - $37,229
427,583
kWh
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,522
Cost:
$22,400
$9,522 109,361 - - $9,522
109,361
kWh
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$422,776
Cost:
$140,000
- - $422,776 61,630 -
-
kWh
$422,776
61,630
MMBtu
04: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$775
Cost:
$360
- - $775 113 -
-
kWh
$775
113
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,085
Cost:
$1,300
$7,085 101,210 - - $7,085
101,210
kWh
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,916
Cost:
-
$5,916 84,517 - - $5,916
84,517
kWh
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,663
Cost:
-
$1,663 23,755 - - $1,663
23,755
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$484,966
Cost:
$205,720
$61,415 746,426 $423,551 61,743 $61,415
746,426
kWh
$423,551
61,743
MMBtu
TOTAL IMPLEMENTED Savings:
$482,528
Cost:
$205,360
$59,752 722,671 $422,776 61,630 $59,752
722,671
kWh
$422,776
61,630
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas