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IAC Assessment: MZ0061
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IAC Assessment: MZ0061
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IAC Center University of Missouri-Columbia
Assessment Year 2010
Principal Product large and mini rice cakes
NAICS 311919 - Other Snack Food Manufacturing
SIC 2096 - Potato Chips And Similar Snacks
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 80,000
Annual Production 500 Tons
Production Hrs. Annual 8,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $819,037 16,101,552 kWh $0.05
Electricity Demand $621,509 34,528 kW-months/year $18.00
Natural Gas $77,667 39,269 MMBtu $1.98
TOTAL ENERGY COSTS $1,518,213
RECOMMENDED SAVINGS* $476,781 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $223,294
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$145
Cost:
$300
- - - - $145 73 -
-
kWh
-
-
kW-months/year
$145
73
MMBtu
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$79
Cost:
$1,200
- - - - $79 40 -
-
kWh
-
-
kW-months/year
$79
40
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$36,947
Cost:
$2,160
$28,347 318,507 $8,600 280 - - $28,347
318,507
kWh
$8,600
280
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$607
Cost:
$150
$460 5,440 $147 8 - - $460
5,440
kWh
$147
8
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,019
Cost:
-
$6,019 67,637 - - - - $6,019
67,637
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$20,184
Cost:
-
$20,184 226,784 - - - - $20,184
226,784
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$62,160
Cost:
$3,680
$62,160 94,720 - - - - $62,160
94,720
kWh
-
-
kW-months/year
-
-
MMBtu
08: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$92,766
Cost:
$100,000
$92,766 1,036,882 - - - - $92,766
1,036,882
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,880
Cost:
-
$2,210 24,832 $670 37 - - $2,210
24,832
kWh
$670
37
kW-months/year
-
-
MMBtu
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$250,000
Cost:
$1,500,000
$250,000 2,808,988 - - - - $250,000
2,808,988
kWh
-
-
kW-months/year
-
-
MMBtu
11: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$4,994
Cost:
$5,000
$4,994 56,110 - - - - $4,994
56,110
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$476,781
Cost:
$1,612,490
$467,140 4,639,900 $9,417 325 $224 113 $467,140
4,639,900
kWh
$9,417
325
kW-months/year
$224
113
MMBtu
TOTAL IMPLEMENTED Savings:
$223,294
Cost:
$112,340
$214,470 1,800,640 $8,600 280 $224 113 $214,470
1,800,640
kWh
$8,600
280
kW-months/year
$224
113
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas