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IAC Assessment: MZ0062
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IAC Assessment: MZ0062
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IAC Center University of Missouri-Columbia
Assessment Year 2011
Principal Product Steel couplings for hydraulic hoses
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 80,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 8,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $462,192 7,709,300 kWh $0.06
Electricity Demand $127,096 15,887 kW-months/year $8.00
Natural Gas $219,588 31,823 MMBtu $6.90
TOTAL ENERGY COSTS $808,876
RECOMMENDED SAVINGS* $233,221 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $120,057
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,242
Cost:
$1,160
$7,242 120,706 - - - - $7,242
120,706
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$31,772
Cost:
$49,280
$25,216 420,272 $6,556 819 - - $25,216
420,272
kWh
$6,556
819
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,292
Cost:
$1,840
$1,292 21,535 - - - - $1,292
21,535
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,360
Cost:
$100
$1,133 18,880 $227 28 - - $1,133
18,880
kWh
$227
28
kW-months/year
-
-
MMBtu
05: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$866
Cost:
$1,498
- - - - $866 126 -
-
kWh
-
-
kW-months/year
$866
126
MMBtu
06: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$89,844
Cost:
$250,000
$74,868 1,247,803 $14,976 1,872 - - $74,868
1,247,803
kWh
$14,976
1,872
kW-months/year
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$26,441
Cost:
$1,300
$26,441 440,690 - - - - $26,441
440,690
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,105
Cost:
$15,000
$6,723 112,055 $1,382 173 - - $6,723
112,055
kWh
$1,382
173
kW-months/year
-
-
MMBtu
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,053
Cost:
$9,000
$3,362 56,028 $691 86 - - $3,362
56,028
kWh
$691
86
kW-months/year
-
-
MMBtu
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$19,502
Cost:
$30,000
- - - - $19,502 2,826 -
-
kWh
-
-
kW-months/year
$19,502
2,826
MMBtu
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,836
Cost:
$10,000
- - - - $17,836 2,584 -
-
kWh
-
-
kW-months/year
$17,836
2,584
MMBtu
12: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$62
Cost:
$60
- - - - $62 9 -
-
kWh
-
-
kW-months/year
$62
9
MMBtu
13: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$91
Cost:
$300
$91 1,512 - - - - $91
1,512
kWh
-
-
kW-months/year
-
-
MMBtu
14: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$11,657
Cost:
$150,000
$(-18,947) (-315,789) $(-3,792) (-474) $34,397 4,985 $(-18,947)
(-315,789)
kWh
$(-3,792)
(-474)
kW-months/year
$34,397
4,985
MMBtu
15: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,598
Cost:
$1,500
$1,598 26,632 - - - - $1,598
26,632
kWh
-
-
kW-months/year
-
-
MMBtu
16: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$11,500
Cost:
$18,000
$11,500 230,000 - - - - $11,500
230,000
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$233,221
Cost:
$539,038
$140,519 2,380,324 $20,040 2,504 $72,663 10,530 $140,519
2,380,324
kWh
$20,040
2,504
kW-months/year
$72,663
10,530
MMBtu
TOTAL IMPLEMENTED Savings:
$120,057
Cost:
$254,140
$62,761 1,084,354 $5,064 632 $52,233 7,569 $62,761
1,084,354
kWh
$5,064
632
kW-months/year
$52,233
7,569
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas