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IAC Assessment: MZ0065
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IAC Assessment: MZ0065
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IAC Center University of Missouri-Columbia
Assessment Year 2011
Principal Product plastic parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 85,000
Annual Production 85 Tons
Production Hrs. Annual 6,500
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $74,297 1,567,500 kWh $0.05
Natural Gas $76,305 11,059 MMBtu $6.90
TOTAL ENERGY COSTS $150,602
RECOMMENDED SAVINGS* $49,700 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,662
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,183
Cost:
$3,000
$1,183 24,968 - - $1,183
24,968
kWh
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,106
Cost:
$2,120
$2,106 35,095 - - $2,106
35,095
kWh
-
-
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$23,154
Cost:
$100,000
- - $23,154 3,356 -
-
kWh
$23,154
3,356
MMBtu
04: 2.9112 USE SOLAR HEAT TO HEAT WATER Savings:
$300
Cost:
$2,500
- - $300 44 -
-
kWh
$300
44
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,566
Cost:
$20,000
- - $14,566 2,111 -
-
kWh
$14,566
2,111
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,073
Cost:
$1,500
$1,073 18,563 - - $1,073
18,563
kWh
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,078
Cost:
$963
- - $1,078 140 -
-
kWh
$1,078
140
MMBtu
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$6,240
Cost:
-
- - $6,240 904 -
-
kWh
$6,240
904
MMBtu
TOTAL RECOMMENDED Savings:
$49,700
Cost:
$130,083
$4,362 78,626 $45,338 6,555 $4,362
78,626
kWh
$45,338
6,555
MMBtu
TOTAL IMPLEMENTED Savings:
$4,662
Cost:
$9,120
$4,362 78,626 $300 44 $4,362
78,626
kWh
$300
44
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas