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IAC Assessment: MZ0071
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IAC Assessment: MZ0071
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IAC Center University of Missouri-Columbia
Assessment Year 2011
Principal Product Aluminum castings
NAICS 332710 - Machine Shops
SIC 3334 - Primary Aluminum
Sales $10,000,000-$50,000,000
# of Employees 109
Plant Area (Sq.Ft.) 110,000
Annual Production 10,000 Pieces
Production Hrs. Annual 5,760
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $92,160 1,728,000 kWh $0.05
Electricity Demand $127,583 10,115 kW-months/year $12.61
Natural Gas $45,106 5,111 MMBtu $8.83
TOTAL ENERGY COSTS $264,848
RECOMMENDED SAVINGS* $60,675 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,487
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$15,644
Cost:
$3,400
$10,462 197,395 $5,182 411 - - $10,462
197,395
kWh
$5,182
411
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$285
Cost:
$610
$285 5,376 - - - - $285
5,376
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$429
Cost:
-
$429 8,087 - - - - $429
8,087
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$19,137
Cost:
$1,000
- - $19,137 1,517 - - -
-
kWh
$19,137
1,517
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,810
Cost:
$1,300
$7,810 97,552 - - - - $7,810
97,552
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$7,545
Cost:
$1,133
$7,545 142,350 - - - - $7,545
142,350
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,223
Cost:
$800
- - - - $1,223 139 -
-
kWh
-
-
kW-months/year
$1,223
139
MMBtu
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$35
Cost:
$50
- - - - $35 4 -
-
kWh
-
-
kW-months/year
$35
4
MMBtu
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,831
Cost:
-
$4,831 91,156 - - - - $4,831
91,156
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$3,736
Cost:
$6,494
$3,736 70,494 - - - - $3,736
70,494
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$60,675
Cost:
$14,787
$35,098 612,410 $24,319 1,928 $1,258 143 $35,098
612,410
kWh
$24,319
1,928
kW-months/year
$1,258
143
MMBtu
TOTAL IMPLEMENTED Savings:
$37,487
Cost:
$10,254
$17,091 272,665 $19,137 1,517 $1,258 143 $17,091
272,665
kWh
$19,137
1,517
kW-months/year
$1,258
143
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas