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IAC Assessment: MZ0077
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IAC Assessment: MZ0077
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IAC Center University of Missouri-Columbia
Assessment Year 2011
Principal Product nonferrous sheet metal parts
NAICS 333414 - Heating Equipment (except Warm Air Furnaces) Manufacturing
SIC 3334 - Primary Aluminum
Sales $100,000,000-$500,000,000
# of Employees 109
Plant Area (Sq.Ft.) 400,000
Annual Production 332,000 Pieces
Production Hrs. Annual 4,368
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $644,933 9,347,200 kWh $0.07
Natural Gas $247,062 27,919 MMBtu $8.85
TOTAL ENERGY COSTS $891,995
RECOMMENDED SAVINGS* $74,253 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,493
Cost:
$1,100
$6,493 92,758 - - $6,493
92,758
kWh
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$317
Cost:
$110
$317 4,526 - - $317
4,526
kWh
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$253
Cost:
$110
$253 3,621 - - $253
3,621
kWh
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,103
Cost:
$2,400
$8,103 115,755 - - $8,103
115,755
kWh
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,655
Cost:
$800
$1,655 23,642 - - $1,655
23,642
kWh
-
-
MMBtu
06: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$38,690
Cost:
-
- - $38,690 4,179 -
-
kWh
$38,690
4,179
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,741
Cost:
$28,000
- - $18,741 2,118 -
-
kWh
$18,741
2,118
MMBtu
TOTAL RECOMMENDED Savings:
$74,253
Cost:
$32,520
$16,821 240,302 $57,431 6,296 $16,821
240,302
kWh
$57,431
6,296
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas