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IAC Assessment: MZ0082
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IAC Assessment: MZ0082
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product fiber strings
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2281 - Yarn Spinning Mills
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 65,000
Annual Production 250 Tons
Production Hrs. Annual 4,725
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $142,670 2,827,677 kWh $0.05
Electricity Demand $96,590 7,382 kW-months/year $13.08
TOTAL ENERGY COSTS $239,260
RECOMMENDED SAVINGS* $24,731 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,370
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$730
Cost:
$230
$730 15,276 - - - - $730
15,276
kWh
-
-
kW-months/year
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,500
Cost:
$17,720
- - - - $18,500 - -
-
kWh
-
-
kW-months/year
$18,500
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$384
Cost:
$1,160
$231 4,602 $153 12 - - $231
4,602
kWh
$153
12
kW-months/year
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,870
Cost:
$850
$1,112 22,159 $758 58 - - $1,112
22,159
kWh
$758
58
kW-months/year
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$801
Cost:
$2,000
$801 16,762 - - - - $801
16,762
kWh
-
-
kW-months/year
-
-
$
06: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$2,446
Cost:
$800
$2,446 48,920 - - - - $2,446
48,920
kWh
-
-
kW-months/year
-
-
$
07: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$0
Cost:
-
$0 1 - - - - $0
1
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$24,731
Cost:
$22,760
$5,320 107,720 $911 70 $18,500 - $5,320
107,720
kWh
$911
70
kW-months/year
$18,500
-
$
TOTAL IMPLEMENTED Savings:
$20,370
Cost:
$18,570
$1,112 22,159 $758 58 $18,500 - $1,112
22,159
kWh
$758
58
kW-months/year
$18,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees