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IAC Assessment: MZ0087
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IAC Assessment: MZ0087
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product Aluminum castings
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3363 - Aluminum Die-castings
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 175,000
Annual Production 7,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $405,565 7,174,810 kWh $0.06
Electricity Demand $36,939 15,068 kW-months/year $2.45
Natural Gas $571,178 110,058 MMBtu $5.19
TOTAL ENERGY COSTS $1,013,682
RECOMMENDED SAVINGS* $81,239 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$22,109
Cost:
$8,488
$10,447 183,277 $11,662 4,760 - - $10,447
183,277
kWh
$11,662
4,760
kW-months/year
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,564
Cost:
-
$1,440 25,266 $124 51 - - $1,440
25,266
kWh
$124
51
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,921
Cost:
$27,100
$4,532 79,500 $390 159 - - $4,532
79,500
kWh
$390
159
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$263
Cost:
$190
$263 4,608 - - - - $263
4,608
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$41,961
Cost:
$100,000
- - - - $41,961 8,085 -
-
kWh
-
-
kW-months/year
$41,961
8,085
MMBtu
06: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$9,430
Cost:
$3,000
- - - - $9,430 1,817 -
-
kWh
-
-
kW-months/year
$9,430
1,817
MMBtu
07: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$991
Cost:
-
- - - - $991 191 -
-
kWh
-
-
kW-months/year
$991
191
MMBtu
TOTAL RECOMMENDED Savings:
$81,239
Cost:
$138,778
$16,681 292,651 $12,175 4,970 $52,382 10,093 $16,681
292,651
kWh
$12,175
4,970
kW-months/year
$52,382
10,093
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas