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IAC Assessment: MZ0089
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IAC Assessment: MZ0089
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product Aluminum castings
NAICS 331315 - Aluminum Sheet, Plate, and Foil Manufacturing
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 120,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $626,264 7,040,200 kWh $0.09
Electricity Demand $86,995 18,912 kW-months/year $4.60
Natural Gas $272,974 44,333 MMBtu $6.16
TOTAL ENERGY COSTS $986,233
RECOMMENDED SAVINGS* $78,222 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $64,198
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,314
Cost:
$1,810
$1,314 14,746 - - - - $1,314
14,746
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,028
Cost:
-
$3,028 33,984 - - - - $3,028
33,984
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,384
Cost:
$8,860
$3,068 34,428 $317 69 - - $3,068
34,428
kWh
$317
69
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$9,426
Cost:
$1,160
$8,332 93,406 $1,094 238 - - $8,332
93,406
kWh
$1,094
238
kW-months/year
-
-
MMBtu
05: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$10,996
Cost:
$10,000
- - - - $10,996 1,786 -
-
kWh
-
-
kW-months/year
$10,996
1,786
MMBtu
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$50,074
Cost:
$11,000
$45,388 509,400 $4,686 1,058 - - $45,388
509,400
kWh
$4,686
1,058
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$78,222
Cost:
$32,830
$61,129 685,963 $6,097 1,365 $10,996 1,786 $61,129
685,963
kWh
$6,097
1,365
kW-months/year
$10,996
1,786
MMBtu
TOTAL IMPLEMENTED Savings:
$64,198
Cost:
$22,830
$58,101 651,979 $6,097 1,365 - - $58,101
651,979
kWh
$6,097
1,365
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas