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IAC Assessment: MZ0096
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IAC Assessment: MZ0096
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product Electric motor parts
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $50,000,000-$100,000,000
# of Employees 260
Plant Area (Sq.Ft.) 191,412
Annual Production 47,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $278,808 5,118,520 kWh $0.05
Electricity Demand $31,445 12,562 kW-months/year $2.50
Electricity Fees $56,468 - $ -
Natural Gas $285,245 54,123 MMBtu $5.27
TOTAL ENERGY COSTS $651,966
RECOMMENDED SAVINGS* $146,266 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $105,347
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$57,095
Cost:
$67,348
- - - - - - $57,095 10,834 - - -
-
kWh
-
-
kW-months/year
-
-
$
$57,095
10,834
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$28,732
Cost:
$29,201
- - - - - - $28,732 5,452 - - -
-
kWh
-
-
kW-months/year
-
-
$
$28,732
5,452
MMBtu
-
-
$
03: 2.8112 COMBINE UTILITY METERS Savings:
$19,635
Cost:
$10,000
- - - - $19,635 - - - - - -
-
kWh
-
-
kW-months/year
$19,635
-
$
-
-
MMBtu
-
-
$
04: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$15,197
Cost:
$16,000
- - - - - - $16,037 3,043 $(-840) - -
-
kWh
-
-
kW-months/year
-
-
$
$16,037
3,043
MMBtu
$(-840)
-
$
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$11,800
Cost:
$22,100
- - - - - - $11,800 2,239 - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,800
2,239
MMBtu
-
-
$
06: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$6,087
Cost:
$3,554
- - - - - - $6,087 1,155 - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,087
1,155
MMBtu
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,395
Cost:
$5,400
$5,395 128,909 - - - - - - - - $5,395
128,909
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$896
Cost:
$221
$803 19,179 $93 37 - - - - - - $803
19,179
kWh
$93
37
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$507
Cost:
$560
$507 12,110 - - - - - - - - $507
12,110
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$455
Cost:
$480
$455 10,877 - - - - - - - - $455
10,877
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$467
Cost:
$480
$467 11,169 - - - - - - - - $467
11,169
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$146,266
Cost:
$155,344
$7,627 182,244 $93 37 $19,635 - $119,751 22,723 $(-840) - $7,627
182,244
kWh
$93
37
kW-months/year
$19,635
-
$
$119,751
22,723
MMBtu
$(-840)
-
$
TOTAL IMPLEMENTED Savings:
$105,347
Cost:
$125,790
$7,627 182,244 $93 37 - - $97,627 18,525 - - $7,627
182,244
kWh
$93
37
kW-months/year
-
-
$
$97,627
18,525
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes