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IAC Assessment: MZ0098
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IAC Assessment: MZ0098
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product Flexible Packaging
NAICS 326112 - Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $100,000,000-$500,000,000
# of Employees 426
Plant Area (Sq.Ft.) 280,000
Annual Production 146,000,000 Units
Production Hrs. Annual 8,568
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,287,245 28,425,600 kWh $0.05
Electricity Demand $775,092 45,421 kW-months/year $17.06
Electricity Fees $22,004 - $ -
LPG $657,832 45,010 MMBtu $14.62
TOTAL ENERGY COSTS $2,742,173
RECOMMENDED SAVINGS* $160,015 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $158,746
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$57,632
Cost:
$23,700
- - - - $57,632 3,942 -
-
kWh
-
-
kW-months/year
$57,632
3,942
MMBtu
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$42,267
Cost:
$26,000
- - $42,267 3,054 - - -
-
kWh
$42,267
3,054
kW-months/year
-
-
MMBtu
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$35,790
Cost:
$36,000
- - - - $35,790 2,448 -
-
kWh
-
-
kW-months/year
$35,790
2,448
MMBtu
04: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$9,018
Cost:
$250
$5,823 128,534 $3,195 180 - - $5,823
128,534
kWh
$3,195
180
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,896
Cost:
$3,000
$2,523 55,696 $3,373 190 - - $2,523
55,696
kWh
$3,373
190
kW-months/year
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,872
Cost:
$400
$3,150 69,531 $1,722 97 - - $3,150
69,531
kWh
$1,722
97
kW-months/year
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,271
Cost:
$1,283
$2,117 46,726 $1,154 65 - - $2,117
46,726
kWh
$1,154
65
kW-months/year
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,269
Cost:
$850
$825 18,219 $444 25 - - $825
18,219
kWh
$444
25
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$160,015
Cost:
$91,483
$14,438 318,706 $52,155 3,611 $93,422 6,390 $14,438
318,706
kWh
$52,155
3,611
kW-months/year
$93,422
6,390
MMBtu
TOTAL IMPLEMENTED Savings:
$158,746
Cost:
$90,633
$13,613 300,487 $51,711 3,586 $93,422 6,390 $13,613
300,487
kWh
$51,711
3,586
kW-months/year
$93,422
6,390
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG