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IAC Assessment: MZ0099
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IAC Assessment: MZ0099
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product lead acid battery recycling
NAICS 335912 - Primary Battery Manufacturing
SIC 3341 - Secondary Nonferrous Metals
Sales $5,000,000-$10,000,000
# of Employees 68
Plant Area (Sq.Ft.) 55,000
Annual Production 500,000 Pieces
Production Hrs. Annual 8,760
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $346,629 6,780,552 kWh $0.05
Electricity Demand $86,754 25,481 kW-months/year $3.40
Natural Gas $379,938 151,333 MMBtu $2.51
TOTAL ENERGY COSTS $813,321
RECOMMENDED SAVINGS* $60,126 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $60,126
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$43,935
Cost:
$92,930
$39,430 771,629 $4,505 1,323 - - $39,430
771,629
kWh
$4,505
1,323
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,582
Cost:
$33,200
$7,863 154,176 $719 211 - - $7,863
154,176
kWh
$719
211
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,144
Cost:
$2,080
$1,813 35,478 $331 97 - - $1,813
35,478
kWh
$331
97
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,358
Cost:
$940
$2,157 42,301 $200 59 - - $2,157
42,301
kWh
$200
59
kW-months/year
-
-
MMBtu
05: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$3,108
Cost:
$22,500
- - - - $3,108 1,248 -
-
kWh
-
-
kW-months/year
$3,108
1,248
MMBtu
TOTAL RECOMMENDED Savings:
$60,126
Cost:
$151,650
$51,264 1,003,584 $5,755 1,690 $3,108 1,248 $51,264
1,003,584
kWh
$5,755
1,690
kW-months/year
$3,108
1,248
MMBtu
TOTAL IMPLEMENTED Savings:
$60,126
Cost:
$151,650
$51,264 1,003,584 $5,755 1,690 $3,108 1,248 $51,264
1,003,584
kWh
$5,755
1,690
kW-months/year
$3,108
1,248
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas