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IAC Assessment: MZ0104
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IAC Assessment: MZ0104
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product steel pipes
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 350,000
Annual Production 17,000 Tons
Production Hrs. Annual 8,064
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,369,061 67,657,621 kWh $0.04
Electricity Demand $1,112,434 125,841 kW-months/year $8.84
Natural Gas $172,798 33,987 MMBtu $5.08
TOTAL ENERGY COSTS $3,654,293
RECOMMENDED SAVINGS* $305,568 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $126,615
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,398
Cost:
$26,000
$25,021 712,858 $9,377 1,061 $25,021
712,858
kWh
$9,377
1,061
kW-months/year
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,309
Cost:
$1,750
$2,309 65,797 - - $2,309
65,797
kWh
-
-
kW-months/year
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,102
Cost:
-
$2,102 61,320 - - $2,102
61,320
kWh
-
-
kW-months/year
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,616
Cost:
$30,000
$5,616 160,000 - - $5,616
160,000
kWh
-
-
kW-months/year
05: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$3,111
Cost:
$900
$3,111 88,630 - - $3,111
88,630
kWh
-
-
kW-months/year
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,299
Cost:
$1,160
$5,309 151,247 $1,990 225 $5,309
151,247
kWh
$1,990
225
kW-months/year
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,461
Cost:
$850
$1,078 30,712 $383 43 $1,078
30,712
kWh
$383
43
kW-months/year
08: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$152,137
Cost:
$150,000
$110,214 3,140,012 $41,923 4,742 $110,214
3,140,012
kWh
$41,923
4,742
kW-months/year
09: 2.2428 USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC Savings:
$13,645
Cost:
$25,000
$10,109 288,000 $3,536 400 $10,109
288,000
kWh
$3,536
400
kW-months/year
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$83,490
Cost:
$112,500
$83,490 2,378,640 - - $83,490
2,378,640
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$305,568
Cost:
$348,160
$248,359 7,077,216 $57,209 6,471 $248,359
7,077,216
kWh
$57,209
6,471
kW-months/year
TOTAL IMPLEMENTED Savings:
$126,615
Cost:
$169,400
$117,238 3,340,128 $9,377 1,061 $117,238
3,340,128
kWh
$9,377
1,061
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand