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IAC Assessment: MZ0105
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IAC Assessment: MZ0105
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product solvents, resins, monomers
NAICS 236210 - Industrial Building Construction
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 272
Plant Area (Sq.Ft.) 128,119
Annual Production 350 Tons
Production Hrs. Annual 3,650
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $473,476 7,066,804 kWh $0.07
Electricity Demand $9 1 kW-months/year $8.50
Natural Gas $114,281 10,446 MMBtu $10.94
TOTAL ENERGY COSTS $590,054
RECOMMENDED SAVINGS* $211,394 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,583
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,823
Cost:
$28,300
$9,049 135,057 $3,774 444 - - - - $9,049
135,057
kWh
$3,774
444
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$42,257
Cost:
$4,645
$42,257 630,720 - - - - - - $42,257
630,720
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$12,339
Cost:
$13,500
- - - - $12,339 1,128 - - -
-
kWh
-
-
kW-months/year
$12,339
1,128
MMBtu
-
-
Tgal
04: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$8,215
Cost:
$52,200
$8,215 122,612 - - - - - - $8,215
122,612
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$58,099
Cost:
$39,870
$58,099 867,153 - - - - - - $58,099
867,153
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$42,514
Cost:
$318,000
$34,248 511,165 - - $8,266 756 - - $34,248
511,165
kWh
-
-
kW-months/year
$8,266
756
MMBtu
-
-
Tgal
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$920
Cost:
$1,160
$649 9,688 $271 32 - - - - $649
9,688
kWh
$271
32
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$30,462
Cost:
$115,696
$21,496 320,835 $8,966 1,055 - - - - $21,496
320,835
kWh
$8,966
1,055
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$2,288
Cost:
$2,000
- - - - - - $2,288 375,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,288
375,000
Tgal
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,476
Cost:
$1,140
$1,476 22,035 - - - - - - $1,476
22,035
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
11: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$1
Cost:
$1
$1 1 - - - - - - $1
1
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$211,394
Cost:
$576,512
$175,490 2,619,266 $13,011 1,531 $20,605 1,884 $2,288 375,000 $175,490
2,619,266
kWh
$13,011
1,531
kW-months/year
$20,605
1,884
MMBtu
$2,288
375,000
Tgal
TOTAL IMPLEMENTED Savings:
$65,583
Cost:
$87,145
$59,521 888,389 $3,774 444 - - $2,288 375,000 $59,521
888,389
kWh
$3,774
444
kW-months/year
-
-
MMBtu
$2,288
375,000
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal