Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Missouri-Columbia |
|---|---|
| Assessment Year | 2013 |
| Principal Product | Zinc and Aluminum Die Castings |
| NAICS | 331492 - Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum) |
| SIC | 3341 - Secondary Nonferrous Metals |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 148 |
| Plant Area (Sq.Ft.) | 270,000 |
| Annual Production | 5,600,000 Pounds |
| Production Hrs. Annual | 4,000 |
| Location (State) | MO |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $264,690 | 4,223,500 | kWh | $0.06 |
| Electricity Demand | $35,364 | 14,006 | kW-months/year | $2.52 |
| Electricity Fees | $11,983 | - | $ | - |
| Natural Gas | $301,343 | 38,150 | MMBtu | $7.90 |
| TOTAL ENERGY COSTS | $613,380 | |||
| RECOMMENDED SAVINGS* | $155,253 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $63,641 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $76,156 Cost: $80,528 |
- | - | - | - | $76,156 | 9,640 | - | - |
- - kWh |
- - kW-months/year |
$76,156 9,640 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM |
Savings: $43,709 Cost: $1,000 |
- | - | - | - | $43,799 | 5,543 | $(-90) | - |
- - kWh |
- - kW-months/year |
$43,799 5,543 MMBtu |
$(-90) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT |
Savings: $12,972 Cost: $3,240 |
- | - | - | - | $12,972 | 1,642 | - | - |
- - kWh |
- - kW-months/year |
$12,972 1,642 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2515 USE OPTIMUM THICKNESS INSULATION |
Savings: $6,130 Cost: $1,825 |
- | - | - | - | $6,130 | 776 | - | - |
- - kWh |
- - kW-months/year |
$6,130 776 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $4,907 Cost: $3,080 |
$4,379 | 68,095 | $528 | 204 | - | - | - | - |
$4,379 68,095 kWh |
$528 204 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,600 Cost: $1,745 |
$2,748 | 42,731 | $332 | 128 | - | - | $(-480) | - |
$2,748 42,731 kWh |
$332 128 kW-months/year |
- - MMBtu |
$(-480) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY |
Savings: $2,484 Cost: $1,261 |
- | - | - | - | $2,484 | 315 | - | - |
- - kWh |
- - kW-months/year |
$2,484 315 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,356 Cost: $710 |
$2,103 | 32,695 | $253 | 98 | - | - | - | - |
$2,103 32,695 kWh |
$253 98 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,541 Cost: $1,810 |
$1,375 | 21,380 | $166 | 64 | - | - | - | - |
$1,375 21,380 kWh |
$166 64 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2515 USE OPTIMUM THICKNESS INSULATION |
Savings: $1,288 Cost: $1,499 |
- | - | - | - | $1,288 | 163 | - | - |
- - kWh |
- - kW-months/year |
$1,288 163 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY |
Savings: $845 Cost: $1,115 |
- | - | - | - | $845 | 107 | - | - |
- - kWh |
- - kW-months/year |
$845 107 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7134 USE PHOTOCELL CONTROLS |
Savings: $265 Cost: $320 |
$236 | 3,686 | $29 | 11 | - | - | - | - |
$236 3,686 kWh |
$29 11 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $155,253 Cost: $98,133 |
$10,841 | 168,587 | $1,308 | 505 | $143,674 | 18,186 | $(-570) | - | $10,841 168,587 kWh |
$1,308 505 kW-months/year |
$143,674 18,186 MMBtu |
$(-570) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $63,641 Cost: $13,104 |
$10,841 | 168,587 | $1,308 | 505 | $52,062 | 6,589 | $(-570) | - | $10,841 168,587 kWh |
$1,308 505 kW-months/year |
$52,062 6,589 MMBtu |
$(-570) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||