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IAC Assessment: MZ0108
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IAC Assessment: MZ0108
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product Extruded Tubing and Rubber
NAICS 326150 - Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 60,000
Annual Production 3,825,000 Pounds
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,201 2,638,507 kWh $0.07
Electricity Demand $21,680 8,235 kW-months/year $2.63
Electricity Fees $2,337 - $ -
Natural Gas $10,075 1,155 MMBtu $8.72
TOTAL ENERGY COSTS $221,293
RECOMMENDED SAVINGS* $18,585 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,473
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$4,938
Cost:
-
$4,938 69,650 - - - - $4,938
69,650
kWh
-
-
kW-months/year
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,161
Cost:
$4,018
$4,161 58,693 - - - - $4,161
58,693
kWh
-
-
kW-months/year
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,978
Cost:
$1,256
$2,978 41,998 - - - - $2,978
41,998
kWh
-
-
kW-months/year
-
-
$
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$2,074
Cost:
$10,000
$2,074 29,250 - - - - $2,074
29,250
kWh
-
-
kW-months/year
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,196
Cost:
$3,512
$2,043 28,815 $153 58 - - $2,043
28,815
kWh
$153
58
kW-months/year
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,354
Cost:
$1,090
$1,502 21,181 $108 41 $(-256) - $1,502
21,181
kWh
$108
41
kW-months/year
$(-256)
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$423
Cost:
$360
$397 5,604 $26 10 - - $397
5,604
kWh
$26
10
kW-months/year
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$342
Cost:
$200
$318 4,480 $24 9 - - $318
4,480
kWh
$24
9
kW-months/year
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$119
Cost:
$32
$111 1,561 $8 3 - - $111
1,561
kWh
$8
3
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$18,585
Cost:
$20,468
$18,522 261,232 $319 121 $(-256) - $18,522
261,232
kWh
$319
121
kW-months/year
$(-256)
-
$
TOTAL IMPLEMENTED Savings:
$1,473
Cost:
$1,122
$1,613 22,742 $116 44 $(-256) - $1,613
22,742
kWh
$116
44
kW-months/year
$(-256)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes