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IAC Assessment: MZ0115
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IAC Assessment: MZ0115
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product pumps
NAICS 333912 - Air and Gas Compressor Manufacturing
SIC 3563 - Air And Gas Compressors
Sales $50,000,000-$100,000,000
# of Employees 330
Plant Area (Sq.Ft.) 350,000
Annual Production 1,500 Pieces
Production Hrs. Annual 3,103
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $892,538 22,638,706 kWh $0.04
Electricity Demand $65 10 kW-months/year $6.50
Natural Gas $56,689 16,399 MMBtu $3.46
TOTAL ENERGY COSTS $949,292
RECOMMENDED SAVINGS* $192,481 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $162,056
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,884
Cost:
$3,658
$9,754 243,859 $6,130 943 - - $9,754
243,859
kWh
$6,130
943
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,448
Cost:
$2,450
$3,448 86,201 - - - - $3,448
86,201
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,027
Cost:
$1,600
$2,473 61,818 $1,554 239 - - $2,473
61,818
kWh
$1,554
239
kW-months/year
-
-
MMBtu
04: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$11,784
Cost:
-
$5,966 149,140 $5,818 895 - - $5,966
149,140
kWh
$5,818
895
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$42,874
Cost:
$204,750
$42,874 1,071,839 - - - - $42,874
1,071,839
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,832
Cost:
$750
$2,832 70,812 - - - - $2,832
70,812
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$8,261
Cost:
$750
$8,261 206,535 - - - - $8,261
206,535
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,543
Cost:
$1,160
$1,567 39,166 $976 150 - - $1,567
39,166
kWh
$976
150
kW-months/year
-
-
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,362
Cost:
$1,500
- - - - $1,362 394 -
-
kWh
-
-
kW-months/year
$1,362
394
MMBtu
10: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$99,466
Cost:
$35,000
$54,096 1,352,400 $33,995 5,230 $11,375 3,291 $54,096
1,352,400
kWh
$33,995
5,230
kW-months/year
$11,375
3,291
MMBtu
TOTAL RECOMMENDED Savings:
$192,481
Cost:
$251,618
$131,271 3,281,770 $48,473 7,457 $12,737 3,685 $131,271
3,281,770
kWh
$48,473
7,457
kW-months/year
$12,737
3,685
MMBtu
TOTAL IMPLEMENTED Savings:
$162,056
Cost:
$244,010
$106,976 2,674,363 $42,343 6,514 $12,737 3,685 $106,976
2,674,363
kWh
$42,343
6,514
kW-months/year
$12,737
3,685
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas