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IAC Assessment: MZ0120
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IAC Assessment: MZ0120
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product aluminum castings
NAICS 331315 - Aluminum Sheet, Plate, and Foil Manufacturing
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 145,000
Annual Production 1 Units
Production Hrs. Annual 6,720
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $518,870 7,041,600 kWh $0.07
Electricity Demand $86,995 18,912 kW-months/year $4.60
Natural Gas $180,956 39,149 MMBtu $4.62
TOTAL ENERGY COSTS $786,821
RECOMMENDED SAVINGS* $76,763 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,522
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$28,136
Cost:
$119,770
$24,898 336,462 $3,238 704 - - $24,898
336,462
kWh
$3,238
704
kW-months/year
-
-
MMBtu
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$35,241
Cost:
$75,000
- - - - $35,241 7,563 -
-
kWh
-
-
kW-months/year
$35,241
7,563
MMBtu
03: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$8,557
Cost:
$31,200
$3,424 46,269 $5,133 1,118 - - $3,424
46,269
kWh
$5,133
1,118
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$153
Cost:
$190
$153 2,070 - - - - $153
2,070
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$4,675
Cost:
$1,100
$4,246 57,381 $429 93 - - $4,246
57,381
kWh
$429
93
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$76,763
Cost:
$227,260
$32,722 442,183 $8,800 1,915 $35,241 7,563 $32,722
442,183
kWh
$8,800
1,915
kW-months/year
$35,241
7,563
MMBtu
TOTAL IMPLEMENTED Savings:
$41,522
Cost:
$152,260
$32,722 442,183 $8,800 1,915 - - $32,722
442,183
kWh
$8,800
1,915
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas