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IAC Assessment: MZ0121
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IAC Assessment: MZ0121
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product Insulated copper wire
NAICS 331420 - Copper Rolling, Drawing, Extruding, and Alloying
SIC 3351 - Copper Rolling And Drawing
Sales $100,000,000-$500,000,000
# of Employees 217
Plant Area (Sq.Ft.) 120,000
Annual Production 52,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $342,326 10,134,600 kWh $0.03
Electricity Demand $178,243 30,679 kW-months/year $5.81
Electricity Fees $13,291 - $ -
Natural Gas $16,549 1,911 MMBtu $8.66
TOTAL ENERGY COSTS $550,409
RECOMMENDED SAVINGS* $70,004 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,138
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$16,992
Cost:
-
$12,768 377,970 $4,224 727 - - - - $12,768
377,970
kWh
$4,224
727
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$16,550
Cost:
$1,370
- - - - $16,550 1,911 - - -
-
kWh
-
-
kW-months/year
$16,550
1,911
MMBtu
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,064
Cost:
$5,148
$4,557 134,887 $1,507 259 - - - - $4,557
134,887
kWh
$1,507
259
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$5,476
Cost:
$5,441
$4,099 121,343 $1,377 237 - - - - $4,099
121,343
kWh
$1,377
237
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,308
Cost:
$56
$3,007 89,016 $1,301 224 - - - - $3,007
89,016
kWh
$1,301
224
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,138
Cost:
$1,336
$3,223 95,428 $1,063 183 - - $(-148) - $3,223
95,428
kWh
$1,063
183
kW-months/year
-
-
MMBtu
$(-148)
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,131
Cost:
$480
- - - - $4,131 477 - - -
-
kWh
-
-
kW-months/year
$4,131
477
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,019
Cost:
$19
$3,118 92,299 $901 155 - - - - $3,118
92,299
kWh
$901
155
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,088
Cost:
$351
$2,391 70,784 $697 120 - - - - $2,391
70,784
kWh
$697
120
kW-months/year
-
-
MMBtu
-
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,406
Cost:
$740
$1,808 53,533 $598 103 - - - - $1,808
53,533
kWh
$598
103
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,965
Cost:
$3,562
$1,401 41,480 $564 97 - - - - $1,401
41,480
kWh
$564
97
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$658
Cost:
-
$362 10,693 $296 51 - - - - $362
10,693
kWh
$296
51
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$209
Cost:
$400
$157 4,659 $52 9 - - - - $157
4,659
kWh
$52
9
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$70,004
Cost:
$18,903
$36,891 1,092,092 $12,580 2,165 $20,681 2,388 $(-148) - $36,891
1,092,092
kWh
$12,580
2,165
kW-months/year
$20,681
2,388
MMBtu
$(-148)
-
$
TOTAL IMPLEMENTED Savings:
$26,138
Cost:
$13,072
$19,447 575,684 $6,839 1,177 - - $(-148) - $19,447
575,684
kWh
$6,839
1,177
kW-months/year
-
-
MMBtu
$(-148)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes