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IAC Assessment: MZ0131
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IAC Assessment: MZ0131
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product Injection Molding
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 106
Plant Area (Sq.Ft.) 113,000
Annual Production 14,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $524,738 8,622,900 kWh $0.06
Electricity Demand $42,194 18,061 kW-months/year $2.34
Electricity Fees $13,842 - $ -
TOTAL ENERGY COSTS $580,774
RECOMMENDED SAVINGS* $50,235 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,235
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$25,536
Cost:
$2,554
$25,536 390,569 $25,536
390,569
kWh
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,439
Cost:
$345
$10,439 159,668 $10,439
159,668
kWh
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,218
Cost:
$5,587
$7,218 109,987 $7,218
109,987
kWh
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,807
Cost:
$1,380
$2,807 42,874 $2,807
42,874
kWh
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,179
Cost:
$1,148
$2,179 35,648 $2,179
35,648
kWh
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,084
Cost:
$600
$1,084 16,567 $1,084
16,567
kWh
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$759
Cost:
$1,019
$759 11,633 $759
11,633
kWh
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$213
Cost:
$310
$213 3,261 $213
3,261
kWh
TOTAL RECOMMENDED Savings:
$50,235
Cost:
$12,943
$50,235 770,207 $50,235
770,207
kWh
TOTAL IMPLEMENTED Savings:
$50,235
Cost:
$12,943
$50,235 770,207 $50,235
770,207
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage