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IAC Assessment: MZ0152
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IAC Assessment: MZ0152
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IAC Center University of Missouri-Columbia
Assessment Year 2014
Principal Product Al Die Castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $50,000,000-$100,000,000
# of Employees 280
Plant Area (Sq.Ft.) 140,000
Annual Production 35,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,843,344 36,144,000 kWh $0.05
Electricity Demand $623,460 83,128 kW-months/year $7.50
Natural Gas $130,151 23,826 MMBtu $5.46
TOTAL ENERGY COSTS $2,596,955
RECOMMENDED SAVINGS* $70,579 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,928
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,003
Cost:
$9,000
$4,120 82,404 $883 118 - - $4,120
82,404
kWh
$883
118
kW-months/year
-
-
MMBtu
02: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$833
Cost:
$690
$833 16,654 - - - - $833
16,654
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$14,092
Cost:
$1,160
$11,605 232,099 $2,487 332 - - $11,605
232,099
kWh
$2,487
332
kW-months/year
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,587
Cost:
$1,600
- - - - $1,587 292 -
-
kWh
-
-
kW-months/year
$1,587
292
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,287
Cost:
$9,958
- - - - $9,287 1,701 -
-
kWh
-
-
kW-months/year
$9,287
1,701
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$39,777
Cost:
$37,700
$5,192 103,843 $34,585 4,611 - - $5,192
103,843
kWh
$34,585
4,611
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$70,579
Cost:
$60,108
$21,750 435,000 $37,955 5,061 $10,874 1,993 $21,750
435,000
kWh
$37,955
5,061
kW-months/year
$10,874
1,993
MMBtu
TOTAL IMPLEMENTED Savings:
$19,928
Cost:
$10,850
$16,558 331,157 $3,370 450 - - $16,558
331,157
kWh
$3,370
450
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas