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IAC Assessment: MZ0160
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IAC Assessment: MZ0160
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IAC Center University of Missouri-Columbia
Assessment Year 2014
Principal Product Water-based latex
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $100,000,000-$500,000,000
# of Employees 51
Plant Area (Sq.Ft.) 180,000
Annual Production 180,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $323,777 5,553,636 kWh $0.06
Electricity Demand $92,112 8,847 kW-months/year $10.41
Natural Gas $417,377 74,166 MMBtu $5.63
TOTAL ENERGY COSTS $842,260
RECOMMENDED SAVINGS* $170,271 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,019
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,719
Cost:
$74,400
$22,086 378,840 $5,633 541 - - $22,086
378,840
kWh
$5,633
541
kW-months/year
-
-
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,000
Cost:
$15,000
- - - - $7,000 1,244 -
-
kWh
-
-
kW-months/year
$7,000
1,244
MMBtu
03: 2.1224 REPLACE BOILER Savings:
$32,000
Cost:
$65,000
- - - - $32,000 5,686 -
-
kWh
-
-
kW-months/year
$32,000
5,686
MMBtu
04: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$47,644
Cost:
$117,000
$37,953 651,000 $9,691 930 - - $37,953
651,000
kWh
$9,691
930
kW-months/year
-
-
MMBtu
05: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$13,436
Cost:
$24,000
$906 15,545 - - $12,530 2,226 $906
15,545
kWh
-
-
kW-months/year
$12,530
2,226
MMBtu
06: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$7,727
Cost:
-
$6,556 112,500 $1,171 112 - - $6,556
112,500
kWh
$1,171
112
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,778
Cost:
$7,000
- - - - $3,778 671 -
-
kWh
-
-
kW-months/year
$3,778
671
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$13,300
Cost:
$5,000
$10,593 181,691 $2,707 260 - - $10,593
181,691
kWh
$2,707
260
kW-months/year
-
-
MMBtu
09: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$6,495
Cost:
-
$2,217 38,020 $593 57 $3,685 649 $2,217
38,020
kWh
$593
57
kW-months/year
$3,685
649
MMBtu
10: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$11,172
Cost:
$24,000
- - - - $11,172 1,985 -
-
kWh
-
-
kW-months/year
$11,172
1,985
MMBtu
TOTAL RECOMMENDED Savings:
$170,271
Cost:
$331,400
$80,311 1,377,596 $19,795 1,900 $70,165 12,461 $80,311
1,377,596
kWh
$19,795
1,900
kW-months/year
$70,165
12,461
MMBtu
TOTAL IMPLEMENTED Savings:
$41,019
Cost:
$79,400
$32,679 560,531 $8,340 801 - - $32,679
560,531
kWh
$8,340
801
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas