IAC logo
IAC Assessment: MZ0235
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MZ0235
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Missouri-Columbia
Assessment Year 2017
Principal Product Plastic Bottles
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 96,562
Annual Production 80,000,000 Units
Production Hrs. Annual 6,240
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $174,472 4,588,800 kWh $0.04
Electricity Demand $274,340 12,492 kW-months/year $21.96
Electricity Fees $1,272 - $ -
TOTAL ENERGY COSTS $450,084
RECOMMENDED SAVINGS* $50,137 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,977
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$23,631
Cost:
$11,250
- - $23,631 1,076 - - - - -
-
kWh
$23,631
1,076
kW-months/year
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$10,618
Cost:
$5,000
- - - - $10,618 - - - -
-
kWh
-
-
kW-months/year
$10,618
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,672
Cost:
$13,565
$3,158 83,114 $3,514 160 - - - - $3,158
83,114
kWh
$3,514
160
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,101
Cost:
$1,623
$1,971 51,857 $2,190 100 - - $(-60) - $1,971
51,857
kWh
$2,190
100
kW-months/year
-
-
$
$(-60)
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,640
Cost:
$1,000
$1,250 32,911 $1,390 63 - - - - $1,250
32,911
kWh
$1,390
63
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$941
Cost:
$2,999
$238 6,262 $703 32 - - - - $238
6,262
kWh
$703
32
kW-months/year
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$933
Cost:
$300
$442 11,619 $491 22 - - - - $442
11,619
kWh
$491
22
kW-months/year
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$601
Cost:
$1,362
$381 10,034 $220 10 - - - - $381
10,034
kWh
$220
10
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$50,137
Cost:
$37,099
$7,440 195,797 $32,139 1,463 $10,618 - $(-60) - $7,440
195,797
kWh
$32,139
1,463
kW-months/year
$10,618
-
$
$(-60)
-
$
TOTAL IMPLEMENTED Savings:
$37,977
Cost:
$27,738
$6,821 179,501 $31,216 1,421 - - $(-60) - $6,821
179,501
kWh
$31,216
1,421
kW-months/year
-
-
$
$(-60)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes