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IAC Assessment: MZ0236
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IAC Assessment: MZ0236
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IAC Center University of Missouri-Columbia
Assessment Year 2017
Principal Product Hot Forged and Heat-Treated Steel Grinding Balls
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $100,000,000-$500,000,000
# of Employees 65
Plant Area (Sq.Ft.) 137,000
Annual Production 140,000 Tons
Production Hrs. Annual 6,120
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $969,365 11,558,600 kWh $0.08
Electricity Demand $238,710 29,554 kW-months/year $8.08
Natural Gas $943,483 266,351 MMBtu $3.54
TOTAL ENERGY COSTS $2,151,558
RECOMMENDED SAVINGS* $27,399 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,840
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$19,789
Cost:
$1,000
- - - - $19,842 5,605 $(-53) - -
-
kWh
-
-
kW-months/year
$19,842
5,605
MMBtu
$(-53)
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,401
Cost:
$1,650
$2,919 34,835 $552 68 - - $(-70) - $2,919
34,835
kWh
$552
68
kW-months/year
-
-
MMBtu
$(-70)
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,327
Cost:
$175
$1,957 23,353 $370 46 - - - - $1,957
23,353
kWh
$370
46
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$1,559
Cost:
$846
- - - - $1,559 440 - - -
-
kWh
-
-
kW-months/year
$1,559
440
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$323
Cost:
$746
$250 2,977 $73 9 - - - - $250
2,977
kWh
$73
9
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$27,399
Cost:
$4,417
$5,126 61,165 $995 123 $21,401 6,045 $(-123) - $5,126
61,165
kWh
$995
123
kW-months/year
$21,401
6,045
MMBtu
$(-123)
-
$
TOTAL IMPLEMENTED Savings:
$25,840
Cost:
$3,571
$5,126 61,165 $995 123 $19,842 5,605 $(-123) - $5,126
61,165
kWh
$995
123
kW-months/year
$19,842
5,605
MMBtu
$(-123)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes