IAC Assessment: MZ0236

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IAC Assessment: MZ0236

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IAC Assessment: MZ0236

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IAC Center	University of Missouri-Columbia
Assessment Year	2017
Principal Product	Hot Forged and Heat-Treated Steel Grinding Balls
NAICS	332111 - Iron and Steel Forging
SIC	3462 - Iron And Steel Forgings
Sales	$100,000,000-$500,000,000
# of Employees	65
Plant Area (Sq.Ft.)	137,000
Annual Production	140,000 Tons
Production Hrs. Annual	6,120
Location (State)	MO

Source	Yearly Cost	Usage	Unit	Unit Cost
Electricity Usage	$969,365	11,558,600	kWh	$0.08
Electricity Demand	$238,710	29,554	kW-months/year	$8.08
Natural Gas	$943,483	266,351	MMBtu	$3.54

TOTAL ENERGY COSTS	$2,151,558

RECOMMENDED SAVINGS*	$27,399	*Non-energy impacts included in savings. See recommendations below
IMPLEMENTED SAVINGS*	$25,840

#\|Description	Savings Cost	Status	Electricity Usage		Electricity Demand		Natural Gas		Personnel Changes		Electricity Usage	Electricity Demand	Natural Gas	Personnel Changes
#\|Description	Savings Cost	Status	$	kWh	$	kW-months/year	$	MMBtu	$	$
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM	Savings: $19,789 Cost: $1,000		-	-	-	-	$19,842	5,605	$(-53)	-	- - kWh	- - kW-months/year	$19,842 5,605 MMBtu	$(-53) - $
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES	Savings: $3,401 Cost: $1,650		$2,919	34,835	$552	68	-	-	$(-70)	-	$2,919 34,835 kWh	$552 68 kW-months/year	- - MMBtu	$(-70) - $
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED	Savings: $2,327 Cost: $175		$1,957	23,353	$370	46	-	-	-	-	$1,957 23,353 kWh	$370 46 kW-months/year	- - MMBtu	- - $
04: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC	Savings: $1,559 Cost: $846		-	-	-	-	$1,559	440	-	-	- - kWh	- - kW-months/year	$1,559 440 MMBtu	- - $
05: 2.7135 INSTALL OCCUPANCY SENSORS	Savings: $323 Cost: $746		$250	2,977	$73	9	-	-	-	-	$250 2,977 kWh	$73 9 kW-months/year	- - MMBtu	- - $

TOTAL RECOMMENDED	Savings: $27,399 Cost: $4,417		$5,126	61,165	$995	123	$21,401	6,045	$(-123)	-	$5,126 61,165 kWh	$995 123 kW-months/year	$21,401 6,045 MMBtu	$(-123) - $
TOTAL IMPLEMENTED	Savings: $25,840 Cost: $3,571		$5,126	61,165	$995	123	$19,842	5,605	$(-123)	-	$5,126 61,165 kWh	$995 123 kW-months/year	$19,842 5,605 MMBtu	$(-123) - $
	Savings Cost		$	kWh	$	kW-months/year	$	MMBtu	$	$
	Savings Cost		Electricity Usage		Electricity Demand		Natural Gas		Personnel Changes		Electricity Usage	Electricity Demand	Natural Gas	Personnel Changes