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IAC Assessment: MZ0256
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IAC Assessment: MZ0256
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IAC Center University of Missouri-Columbia
Assessment Year 2018
Principal Product steel pressure tanks
NAICS 332420 - Metal Tank (Heavy Gauge) Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 348
Plant Area (Sq.Ft.) 275,000
Annual Production 225,000 Units
Production Hrs. Annual 4,160
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $537,294 9,173,126 kWh $0.06
Electricity Demand $117,049 29,849 kW-months/year $3.92
Natural Gas $232,271 92,663 MMBtu $2.51
TOTAL ENERGY COSTS $886,614
RECOMMENDED SAVINGS* $40,897 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,906
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,331
Cost:
$1,160
$6,284 106,517 $2,047 522 - - - - $6,284
106,517
kWh
$2,047
522
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,876
Cost:
-
$4,929 83,542 $947 242 - - - - $4,929
83,542
kWh
$947
242
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,589
Cost:
-
$5,529 93,711 $1,060 270 - - - - $5,529
93,711
kWh
$1,060
270
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$799
Cost:
$10,685
$671 11,356 $128 33 - - - - $671
11,356
kWh
$128
33
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$3,317
Cost:
$7,200
$3,317 56,225 - - - - - - $3,317
56,225
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,110
Cost:
$3,000
- - - - $5,110 2,036 - - -
-
kWh
-
-
kW-months/year
$5,110
2,036
MMBtu
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,834
Cost:
$26,380
- - - - - - $4,834 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,834
-
$
08: 2.9112 USE SOLAR HEAT TO HEAT WATER Savings:
$6,041
Cost:
$66,682
$6,041 100,684 - - - - - - $6,041
100,684
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$40,897
Cost:
$115,107
$26,771 452,035 $4,182 1,067 $5,110 2,036 $4,834 - $26,771
452,035
kWh
$4,182
1,067
kW-months/year
$5,110
2,036
MMBtu
$4,834
-
$
TOTAL IMPLEMENTED Savings:
$9,906
Cost:
$7,200
$8,846 149,936 $1,060 270 - - - - $8,846
149,936
kWh
$1,060
270
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost