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IAC Assessment: MZ0258
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IAC Assessment: MZ0258
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Missouri-Columbia
Assessment Year 2018
Principal Product Acoustic, Structural and Scaling Material Solutions
NAICS 325520 - Adhesive Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $50,000,000-$100,000,000
# of Employees 208
Plant Area (Sq.Ft.) 90,000
Annual Production 8,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $786,429 10,435,500 kWh $0.08
Electricity Demand $214,948 22,500 kW-months/year $9.55
Electricity Fees $134,502 - $ -
Natural Gas $127,960 18,699 MMBtu $6.84
TOTAL ENERGY COSTS $1,263,839
RECOMMENDED SAVINGS* $69,337 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,522
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$19,136
Cost:
$1,400
$19,136 253,789 - - - - - - - - $19,136
253,789
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$17,450
Cost:
$5,000
- - - - $17,450 - - - - - -
-
kWh
-
-
kW-months/year
$17,450
-
$
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,883
Cost:
$6,200
$7,887 104,597 $1,996 209 - - - - - - $7,887
104,597
kWh
$1,996
209
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$7,728
Cost:
$3,200
- - $7,728 809 - - - - - - -
-
kWh
$7,728
809
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,199
Cost:
$420
$4,148 55,106 $1,051 110 - - - - - - $4,148
55,106
kWh
$1,051
110
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,344
Cost:
$1,800
$4,583 60,784 $1,161 122 - - - - $(-400) - $4,583
60,784
kWh
$1,161
122
kW-months/year
-
-
$
-
-
MMBtu
$(-400)
-
$
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$4,597
Cost:
$2,989
- - - - - - $4,597 746 - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,597
746
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$69,337
Cost:
$21,009
$35,754 474,276 $11,936 1,250 $17,450 - $4,597 746 $(-400) - $35,754
474,276
kWh
$11,936
1,250
kW-months/year
$17,450
-
$
$4,597
746
MMBtu
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
$30,522
Cost:
$10,000
$4,583 60,784 $8,889 931 $17,450 - - - $(-400) - $4,583
60,784
kWh
$8,889
931
kW-months/year
$17,450
-
$
-
-
MMBtu
$(-400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes