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IAC Assessment: MZ0262
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IAC Assessment: MZ0262
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Missouri-Columbia
Assessment Year 2019
Principal Product Heavy duty heat excahngers
NAICS 332410 - Power Boiler and Heat Exchanger Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $50,000,000-$100,000,000
# of Employees 207
Plant Area (Sq.Ft.) 150,000
Annual Production 82,700 Units
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $366,289 6,780,500 kWh $0.05
Electricity Demand $187,496 19,862 kW-months/year $9.44
Natural Gas $210,714 78,359 MMBtu $2.69
TOTAL ENERGY COSTS $790,054
RECOMMENDED SAVINGS* $66,140 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,259
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,670
Cost:
$37,061
$7,679 142,000 $2,685 284 - - - - - - $1,306 - $7,679
142,000
kWh
$2,685
284
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$1,306
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,589
Cost:
$1,350
$2,659 49,428 $930 99 - - - - - - - - $2,659
49,428
kWh
$930
99
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,138
Cost:
$1,820
$843 15,607 $295 31 - - - - - - - - $843
15,607
kWh
$295
31
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,400
Cost:
-
$2,386 44,183 $1,014 107 - - - - - - - - $2,386
44,183
kWh
$1,014
107
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$850
Cost:
-
$630 11,675 $220 23 - - - - - - - - $630
11,675
kWh
$220
23
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,156
Cost:
$21,621
$7,525 139,352 $2,631 279 - - - - - - - - $7,525
139,352
kWh
$2,631
279
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$32,233
Cost:
$65,000
$(-1,452) (-26,892) $(-508) (-54) - - $12,472 6,578,150 $21,721 6,578 - - $(-1,452)
(-26,892)
kWh
$(-508)
(-54)
kW-months/year
-
-
MMBtu
$12,472
6,578,150
Tgal
$21,721
6,578
Tgal
-
-
$
08: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,104
Cost:
$8,000
- - - - $3,104 1,154 - - - - - - -
-
kWh
-
-
kW-months/year
$3,104
1,154
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$66,140
Cost:
$134,852
$20,270 375,353 $7,267 769 $3,104 1,154 $12,472 6,578,150 $21,721 6,578 $1,306 - $20,270
375,353
kWh
$7,267
769
kW-months/year
$3,104
1,154
MMBtu
$12,472
6,578,150
Tgal
$21,721
6,578
Tgal
$1,306
-
$
TOTAL IMPLEMENTED Savings:
$15,259
Cost:
$38,411
$10,338 191,428 $3,615 383 - - - - - - $1,306 - $10,338
191,428
kWh
$3,615
383
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$1,306
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost