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IAC Assessment: MZ0265
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IAC Assessment: MZ0265
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IAC Center University of Missouri-Columbia
Assessment Year 2019
Principal Product Farming Equipment
NAICS 333111 - Farm Machinery and Equipment Manufacturing
SIC 3523 - Farm Machinery And Equipment
Sales $50,000,000-$100,000,000
# of Employees 210
Plant Area (Sq.Ft.) 349,000
Annual Production 4,800 Tons
Production Hrs. Annual 2,000
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $175,405 4,088,960 kWh $0.04
Electricity Demand $363,652 17,222 kW-months/year $21.12
Electricity Fees $2,659 - $ -
Natural Gas $161,380 32,835 MMBtu $4.91
TOTAL ENERGY COSTS $703,096
RECOMMENDED SAVINGS* $84,676 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,282
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$22,096
Cost:
$10,000
- - - - $22,096 - - - - - -
-
kWh
-
-
kW-months/year
$22,096
-
$
-
-
MMBtu
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$20,740
Cost:
$2,302
- - $20,740 982 - - - - - - -
-
kWh
$20,740
982
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,670
Cost:
$3,552
$2,447 57,030 $7,223 342 - - - - - - $2,447
57,030
kWh
$7,223
342
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,073
Cost:
$1,940
$1,926 44,894 $3,147 149 - - - - - - $1,926
44,894
kWh
$3,147
149
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,922
Cost:
$1,406
$876 20,411 $2,598 123 - - - - $(-552) - $876
20,411
kWh
$2,598
123
kW-months/year
-
-
$
-
-
MMBtu
$(-552)
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,079
Cost:
$2,052
$777 18,121 $2,302 109 - - - - - - $777
18,121
kWh
$2,302
109
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,033
Cost:
$4,192
$765 17,822 $2,268 107 - - - - - - $765
17,822
kWh
$2,268
107
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,079
Cost:
$20,625
- - - - $14,079 - - - - - -
-
kWh
-
-
kW-months/year
$14,079
-
$
-
-
MMBtu
-
-
$
09: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$3,984
Cost:
$2,731
$(-54) (-1,260) $(-160) (-8) - - $4,198 855 - - $(-54)
(-1,260)
kWh
$(-160)
(-8)
kW-months/year
-
-
$
$4,198
855
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$84,676
Cost:
$48,800
$6,737 157,018 $38,118 1,804 $36,175 - $4,198 855 $(-552) - $6,737
157,018
kWh
$38,118
1,804
kW-months/year
$36,175
-
$
$4,198
855
MMBtu
$(-552)
-
$
TOTAL IMPLEMENTED Savings:
$50,282
Cost:
$40,215
$4,344 101,248 $10,315 488 $36,175 - - - $(-552) - $4,344
101,248
kWh
$10,315
488
kW-months/year
$36,175
-
$
-
-
MMBtu
$(-552)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes