IAC logo
IAC Assessment: MZ0282
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MZ0282
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Missouri-Columbia
Assessment Year 2019
Principal Product radiators and power train cooling modules
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $100,000,000-$500,000,000
# of Employees 218
Plant Area (Sq.Ft.) 163,000
Annual Production 190,000 Pieces
Production Hrs. Annual 7,224
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $598,949 9,620,533 kWh $0.06
Electricity Demand $245,294 20,459 kW-months/year $11.99
Natural Gas $475,875 226,379 MMBtu $2.10
TOTAL ENERGY COSTS $1,334,367
RECOMMENDED SAVINGS* $379,467 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,526
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$586
Cost:
$472
$268 4,298 $257 21 - - - - - - $61 - $268
4,298
kWh
$257
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$61
-
$
02: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$6,947
Cost:
$24,000
$5,307 85,604 $1,640 137 - - - - - - - - $5,307
85,604
kWh
$1,640
137
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,896
Cost:
$2,300
$3,676 61,267 $1,220 102 - - - - - - - - $3,676
61,267
kWh
$1,220
102
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,849
Cost:
$320
$1,399 22,570 $450 38 - - - - - - - - $1,399
22,570
kWh
$450
38
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$287,984
Cost:
$1,030,500
$(-100,775) (-1,625,400) $(-40,427) (-3,372) - - - - $429,186 - - - $(-100,775)
(-1,625,400)
kWh
$(-40,427)
(-3,372)
kW-months/year
-
-
MMBtu
-
-
Tgal
$429,186
-
$
-
-
$
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,100
Cost:
$14,000
- - - - $3,100 1,473 - - - - - - -
-
kWh
-
-
kW-months/year
$3,100
1,473
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,721
Cost:
$7,200
- - - - $7,721 3,677 - - - - - - -
-
kWh
-
-
kW-months/year
$7,721
3,677
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$53,310
Cost:
$16,200
$(-1,278) (-20,164) $(-480) (-40) $55,068 26,223 - - - - - - $(-1,278)
(-20,164)
kWh
$(-480)
(-40)
kW-months/year
$55,068
26,223
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,909
Cost:
$680
$2,789 44,987 $1,120 93 - - - - - - - - $2,789
44,987
kWh
$1,120
93
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,466
Cost:
$2,964
$3,466 55,896 - - - - - - - - - - $3,466
55,896
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$5,699
Cost:
$18,720
- - - - - - $5,699 188 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,699
188
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$379,467
Cost:
$1,117,356
$(-85,148) (-1,370,942) $(-36,220) (-3,022) $65,889 31,373 $5,699 188 $429,186 - $61 - $(-85,148)
(-1,370,942)
kWh
$(-36,220)
(-3,022)
kW-months/year
$65,889
31,373
MMBtu
$5,699
188
Tgal
$429,186
-
$
$61
-
$
TOTAL IMPLEMENTED Savings:
$65,526
Cost:
$24,552
$1,779 29,121 $897 74 $62,789 29,900 - - - - $61 - $1,779
29,121
kWh
$897
74
kW-months/year
$62,789
29,900
MMBtu
-
-
Tgal
-
-
$
$61
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost One-time Revenue or Avoided Cost