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IAC Assessment: MZ0293
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IAC Assessment: MZ0293
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IAC Center University of Missouri-Columbia
Assessment Year 2020
Principal Product plastic packaging and handling products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 227,000
Annual Production 1,640,000 Pieces
Production Hrs. Annual 8,640
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,749,056 36,523,321 kWh $0.05
Electricity Demand $790,178 73,723 kW-months/year $10.72
Natural Gas $25,756 3,029 MMBtu $8.50
TOTAL ENERGY COSTS $2,601,350
RECOMMENDED SAVINGS* $431,660 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $410,868
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,827
Cost:
$320
$4,444 92,800 $1,383 129 - - - - - - $4,444
92,800
kWh
$1,383
129
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,246
Cost:
$6,782
$3,246 67,780 - - - - - - - - $3,246
67,780
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,924
Cost:
$910
$6,830 142,662 $2,094 195 - - - - - - $6,830
142,662
kWh
$2,094
195
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,596
Cost:
$4,100
$1,981 41,366 $615 57 - - - - - - $1,981
41,366
kWh
$615
57
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$63,762
Cost:
$88,053
$38,842 809,222 $12,048 1,124 - - - - $12,872 - $38,842
809,222
kWh
$12,048
1,124
kW-months/year
-
-
$
-
-
MMBtu
$12,872
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$230
Cost:
$780
$230 4,797 - - - - - - - - $230
4,797
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$7,010
Cost:
$25,500
$7,010 146,376 - - - - - - - - $7,010
146,376
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$328,879
Cost:
$538,653
- - $294,665 27,492 $34,214 - - - - - -
-
kWh
$294,665
27,492
kW-months/year
$34,214
-
$
-
-
MMBtu
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,186
Cost:
$28,360
- - - - - - $11,186 1,316 - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,186
1,316
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$431,660
Cost:
$693,458
$62,583 1,305,003 $310,805 28,997 $34,214 - $11,186 1,316 $12,872 - $62,583
1,305,003
kWh
$310,805
28,997
kW-months/year
$34,214
-
$
$11,186
1,316
MMBtu
$12,872
-
$
TOTAL IMPLEMENTED Savings:
$410,868
Cost:
$635,498
$53,592 1,117,261 $310,190 28,940 $34,214 - - - $12,872 - $53,592
1,117,261
kWh
$310,190
28,940
kW-months/year
$34,214
-
$
-
-
MMBtu
$12,872
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost