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IAC Assessment: MZ0295
Sponsored by:
EERE AMO
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IAC Assessment: MZ0295
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IAC Center University of Missouri-Columbia
Assessment Year
Principal Product stainless steel tanks
NAICS 332420 - Metal Tank (Heavy Gauge) Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $200,000,000
# of Employees 500
Plant Area (Sq.Ft.) 727,364
Annual Production 15,000 Pieces
Production Hrs. Annual 8,760
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $634,471 7,874,790 kWh $0.08
Natural Gas $170,509 31,558 MMBtu $5.40
TOTAL ENERGY COSTS $804,980
RECOMMENDED SAVINGS* $110,755 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,599
Cost:
$34,694
$26,599 328,369 - - $26,599
328,369
kWh
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,700
Cost:
$3,360
$4,700 58,027 - - $4,700
58,027
kWh
-
-
MMBtu
03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$52,781
Cost:
$20,000
$(-5,399) (-66,657) $58,180 10,774 $(-5,399)
(-66,657)
kWh
$58,180
10,774
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,272
Cost:
$240
$8,272 102,128 - - $8,272
102,128
kWh
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,280
Cost:
$550
$4,280 52,839 - - $4,280
52,839
kWh
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,658
Cost:
$3,500
$4,658 57,509 - - $4,658
57,509
kWh
-
-
MMBtu
07: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$1,773
Cost:
$1,390
- - $1,773 328 -
-
kWh
$1,773
328
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,561
Cost:
$360
- - $4,561 845 -
-
kWh
$4,561
845
MMBtu
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$675
Cost:
$322
- - $675 125 -
-
kWh
$675
125
MMBtu
10: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$2,456
Cost:
$9,000
- - $2,456 455 -
-
kWh
$2,456
455
MMBtu
TOTAL RECOMMENDED Savings:
$110,755
Cost:
$73,416
$43,110 532,215 $67,645 12,527 $43,110
532,215
kWh
$67,645
12,527
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas