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IAC Assessment: MZ0316
Sponsored by:
DOE MESC
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IAC Assessment: MZ0316
IAC Center University of Missouri-Columbia
Assessment Year 2021
Principal Product pressure vessels and heat exchangers
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 348
Plant Area (Sq.Ft.) 210,000
Annual Production 30 Units
Production Hrs. Annual 8,760
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,610 1,624,321 kWh $0.08
Electricity Demand $47,291 11,518 kW-months/year $4.11
Natural Gas $126,465 22,840 MMBtu $5.54
TOTAL ENERGY COSTS $300,366
RECOMMENDED SAVINGS* $75,373 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,326
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,730
Cost:
$7,800
$7,730 99,173 - - - - - - - - $7,730
99,173
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,326
Cost:
$480
$4,326 55,470 - - - - - - - - $4,326
55,470
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$398
Cost:
$80
$398 5,113 - - - - - - - - $398
5,113
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$24,773
Cost:
$86,550
$(-58,420) (-748,980) $(-14,056) (-3,420) $97,249 17,554 - - - - $(-58,420)
(-748,980)
kWh
$(-14,056)
(-3,420)
kW-months/year
$97,249
17,554
MMBtu
-
-
$
-
-
$
05: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$12,219
Cost:
$40,130
$(-3,570) (-45,775) $(-3,092) (-752) - - $18,881 - - - $(-3,570)
(-45,775)
kWh
$(-3,092)
(-752)
kW-months/year
-
-
MMBtu
$18,881
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,527
Cost:
$1,395
$5,527 70,857 - - - - - - - - $5,527
70,857
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$2,786
Cost:
$11,055
- - - - $2,786 503 - - - - -
-
kWh
-
-
kW-months/year
$2,786
503
MMBtu
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,866
Cost:
$3,614
$5,866 75,207 - - - - - - - - $5,866
75,207
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,528
Cost:
$625
$9,528 122,162 - - - - - - - - $9,528
122,162
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,220
Cost:
$3,485
$1,251 16,044 $107 26 - - - - $862 - $1,251
16,044
kWh
$107
26
kW-months/year
-
-
MMBtu
-
-
$
$862
-
$
TOTAL RECOMMENDED Savings:
$75,373
Cost:
$155,214
$(-27,364) (-350,729) $(-17,041) (-4,146) $100,035 18,057 $18,881 - $862 - $(-27,364)
(-350,729)
kWh
$(-17,041)
(-4,146)
kW-months/year
$100,035
18,057
MMBtu
$18,881
-
$
$862
-
$
TOTAL IMPLEMENTED Savings:
$23,326
Cost:
$26,514
$19,571 251,007 $107 26 $2,786 503 - - $862 - $19,571
251,007
kWh
$107
26
kW-months/year
$2,786
503
MMBtu
-
-
$
$862
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost