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IAC Assessment: MZ0319
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IAC Assessment: MZ0319
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IAC Center University of Missouri-Columbia
Assessment Year 2021
Principal Product Non ferrous grounding products
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 12
Plant Area (Sq.Ft.) 63,420
Annual Production 6,700,000 Pieces
Production Hrs. Annual 3,675
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $172,178 3,297,965 kWh $0.05
Electricity Demand $47,379 14,399 kW-months/year $3.29
Natural Gas $66,341 9,030 MMBtu $7.35
TOTAL ENERGY COSTS $290,498
RECOMMENDED SAVINGS* $58,918 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,583
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$687
Cost:
$800
$570 10,966 $117 36 - - $570
10,966
kWh
$117
36
kW-months/year
-
-
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,278
Cost:
$240
- - - - $5,278 718 -
-
kWh
-
-
kW-months/year
$5,278
718
MMBtu
03: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$3,002
Cost:
$600
- - - - $3,002 409 -
-
kWh
-
-
kW-months/year
$3,002
409
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,762
Cost:
$4,140
$1,849 35,566 $(-87) (-26) - - $1,849
35,566
kWh
$(-87)
(-26)
kW-months/year
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,286
Cost:
$480
$1,286 22,673 - - - - $1,286
22,673
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$13,167
Cost:
$45,756
$10,856 208,776 $2,311 686 - - $10,856
208,776
kWh
$2,311
686
kW-months/year
-
-
MMBtu
07: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$22,855
Cost:
$145,659
$(-7,928) (-152,462) $(-1,639) (-498) $32,422 4,411 $(-7,928)
(-152,462)
kWh
$(-1,639)
(-498)
kW-months/year
$32,422
4,411
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,401
Cost:
$25,720
- - - - $7,401 1,007 -
-
kWh
-
-
kW-months/year
$7,401
1,007
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,480
Cost:
$3,480
$2,884 55,471 $596 181 - - $2,884
55,471
kWh
$596
181
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$58,918
Cost:
$226,875
$9,517 180,990 $1,298 379 $48,103 6,545 $9,517
180,990
kWh
$1,298
379
kW-months/year
$48,103
6,545
MMBtu
TOTAL IMPLEMENTED Savings:
$32,583
Cost:
$77,736
$14,561 277,981 $2,341 696 $15,681 2,134 $14,561
277,981
kWh
$2,341
696
kW-months/year
$15,681
2,134
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas