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IAC Assessment: MZ0326
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IAC Assessment: MZ0326
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IAC Center University of Missouri-Columbia
Assessment Year 2022
Principal Product industrial ball and roller bearings
NAICS 332911 - Industrial Valve Manufacturing
SIC 3562 - Ball And Roller Bearings
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 222,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $954,693 14,906,400 kWh $0.06
Electricity Demand $537,519 38,669 kW-months/year $13.90
Natural Gas $297,888 54,632 MMBtu $5.45
TOTAL ENERGY COSTS $1,790,100
RECOMMENDED SAVINGS* $544,473 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $407,900
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,449
Cost:
$3,200
$1,449 22,643 - - - - - - $1,449
22,643
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,611
Cost:
$4,700
$3,386 52,912 $1,225 88 - - - - $3,386
52,912
kWh
$1,225
88
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$1,085
Cost:
$144
$1,053 16,463 $32 2 - - - - $1,053
16,463
kWh
$32
2
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$874
Cost:
$140
$642 10,025 $232 17 - - - - $642
10,025
kWh
$232
17
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,930
Cost:
$12,076
$18,930 295,782 - - - - - - $18,930
295,782
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,106
Cost:
$2,244
- - $1,106 80 - - - - -
-
kWh
$1,106
80
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$597
Cost:
$580
$597 9,326 - - - - - - $597
9,326
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$116,541
Cost:
$552,315
$(-60,541) (-945,964) $(-21,870) (-1,573) - - $198,952 - $(-60,541)
(-945,964)
kWh
$(-21,870)
(-1,573)
kW-months/year
-
-
MMBtu
$198,952
-
$
09: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$10,442
Cost:
$18,650
- - - - $10,442 1,916 - - -
-
kWh
-
-
kW-months/year
$10,442
1,916
MMBtu
-
-
$
10: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,954
Cost:
$1,170
$1,282 20,030 $464 33 - - $208 - $1,282
20,030
kWh
$464
33
kW-months/year
-
-
MMBtu
$208
-
$
11: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$384,733
Cost:
$2,868,753
$277,233 4,331,772 $107,500 7,733 - - - - $277,233
4,331,772
kWh
$107,500
7,733
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,151
Cost:
$600
$1,579 24,670 $572 41 - - - - $1,579
24,670
kWh
$572
41
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$544,473
Cost:
$3,464,572
$245,610 3,837,659 $89,261 6,421 $10,442 1,916 $199,160 - $245,610
3,837,659
kWh
$89,261
6,421
kW-months/year
$10,442
1,916
MMBtu
$199,160
-
$
TOTAL IMPLEMENTED Savings:
$407,900
Cost:
$2,886,997
$299,262 4,675,986 $108,638 7,815 - - - - $299,262
4,675,986
kWh
$108,638
7,815
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost