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IAC Assessment: MZ0352
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IAC Assessment: MZ0352
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Missouri-Columbia
Assessment Year 2023
Principal Product aluminum foil
NAICS 331315 - Aluminum Sheet, Plate, and Foil Manufacturing
SIC 3353 - Aluminum Sheet, Plate, And Foil
Sales $10,000,000-$50,000,000
# of Employees 56
Plant Area (Sq.Ft.) 180,800
Annual Production 9,314,000 Pounds
Production Hrs. Annual 4,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $686,337 8,015,457 kWh $0.09
Electricity Demand $115,957 33,331 kW-months/year $3.48
Natural Gas $567,242 51,519 MMBtu $11.01
TOTAL ENERGY COSTS $1,369,536
RECOMMENDED SAVINGS* $475,390 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $152,511
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,256
Cost:
$56,316
$8,250 95,925 $1,006 289 - - $8,250
95,925
kWh
$1,006
289
kW-months/year
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$33,512
Cost:
$15,473
$33,512 389,673 - - - - $33,512
389,673
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,627
Cost:
$2,400
- - - - $11,627 1,056 -
-
kWh
-
-
kW-months/year
$11,627
1,056
MMBtu
04: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$1,502
Cost:
$320
$1,339 15,569 $163 47 - - $1,339
15,569
kWh
$163
47
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,882
Cost:
$315
$1,882 19,691 - - - - $1,882
19,691
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,053
Cost:
$160
$939 10,920 $114 33 - - $939
10,920
kWh
$114
33
kW-months/year
-
-
MMBtu
07: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,709
Cost:
$750
$3,658 42,539 $51 15 - - $3,658
42,539
kWh
$51
15
kW-months/year
-
-
MMBtu
08: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$38,678
Cost:
$132,100
- - - - $38,678 3,513 -
-
kWh
-
-
kW-months/year
$38,678
3,513
MMBtu
09: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,760
Cost:
$3,671
$1,593 18,531 $167 48 - - $1,593
18,531
kWh
$167
48
kW-months/year
-
-
MMBtu
10: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$49,532
Cost:
$3,900
- - - - $49,532 4,499 -
-
kWh
-
-
kW-months/year
$49,532
4,499
MMBtu
11: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL Savings:
$109,087
Cost:
$116,979
- - - - $109,087 9,908 -
-
kWh
-
-
kW-months/year
$109,087
9,908
MMBtu
12: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$213,792
Cost:
$1,700,000
- - - - $213,792 19,418 -
-
kWh
-
-
kW-months/year
$213,792
19,418
MMBtu
TOTAL RECOMMENDED Savings:
$475,390
Cost:
$2,032,384
$51,173 592,848 $1,501 432 $422,716 38,394 $51,173
592,848
kWh
$1,501
432
kW-months/year
$422,716
38,394
MMBtu
TOTAL IMPLEMENTED Savings:
$152,511
Cost:
$215,405
$51,173 592,848 $1,501 432 $99,837 9,068 $51,173
592,848
kWh
$1,501
432
kW-months/year
$99,837
9,068
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas