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IAC Assessment: NC0059
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IAC Assessment: NC0059
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IAC Center North Carolina State
Assessment Year 1995
Principal Product Cotton Yarn
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 121
Plant Area (Sq.Ft.) 226,000
Annual Production 26,500,000 Pounds
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,454,736 29,864,596 kWh $0.05
TOTAL ENERGY COSTS $1,550,736
RECOMMENDED SAVINGS* $186,682 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,204
#|Description Savings
Cost
Status Electricity Usage Water Disposal Solid Waste (non-haz) Electricity Usage Water Disposal Solid Waste (non-haz)
$ kWh $ Tgal $ lb
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,340
Cost:
-
$3,340 68,288 - - - - $3,340
68,288
kWh
-
-
Tgal
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$802
Cost:
$450
$802 16,413 - - - - $802
16,413
kWh
-
-
Tgal
-
-
lb
03: 2.3113 MAKE ICE DURING OFF PEAK HOURS FOR COOLING Savings:
$95,329
Cost:
$560,000
$95,329 1,331,477 - - - - $95,329
1,331,477
kWh
-
-
Tgal
-
-
lb
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$14,062
Cost:
$1,540
$14,062 230,657 - - - - $14,062
230,657
kWh
-
-
Tgal
-
-
lb
05: 2.7252 UTILIZE AN EVAPORATIVE AIR PRE-COOLER OR OTHER HEAT EXCHANGER IN AC SYSTEM Savings:
$6,149
Cost:
$7,500
$6,149 229,484 - - - - $6,149
229,484
kWh
-
-
Tgal
-
-
lb
06: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$27,000
Cost:
$6,000
- - $27,000 9,000,000 - - -
-
kWh
$27,000
9,000,000
Tgal
-
-
lb
07: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$40,000
Cost:
-
- - - - $40,000 2,000,000 -
-
kWh
-
-
Tgal
$40,000
2,000,000
lb
TOTAL RECOMMENDED Savings:
$186,682
Cost:
$575,490
$119,682 1,876,319 $27,000 9,000,000 $40,000 2,000,000 $119,682
1,876,319
kWh
$27,000
9,000,000
Tgal
$40,000
2,000,000
lb
TOTAL IMPLEMENTED Savings:
$58,204
Cost:
$1,990
$18,204 315,358 - - $40,000 2,000,000 $18,204
315,358
kWh
-
-
Tgal
$40,000
2,000,000
lb
Savings
Cost
$ kWh $ Tgal $ lb
Electricity Usage Water Disposal Solid Waste (non-haz) Electricity Usage Water Disposal Solid Waste (non-haz)