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IAC Assessment: NC0115
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IAC Assessment: NC0115
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Valve stems
NAICS n/a
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $5,000,000-$10,000,000
# of Employees 483
Plant Area (Sq.Ft.) 325,000
Annual Production 135,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $638,079 21,275,499 kWh $0.03
Electricity Demand $459,197 44,669 kW-months/year $10.28
Electricity Fees $13,607 - $ -
Natural Gas $248,108 53,663 MMBtu $4.62
TOTAL ENERGY COSTS $1,361,871
RECOMMENDED SAVINGS* $40,031 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,391
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$21,668
Cost:
$17,363
- - - - $21,668 4,690 - - - - - - -
-
kWh
-
-
kW-months/year
$21,668
4,690
MMBtu
-
-
lb
-
-
$
-
-
%
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,149
Cost:
$320
$696 21,981 $453 44 - - - - - - - - $696
21,981
kWh
$453
44
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
03: 2.7314 REDUCE VENTILATION AIR Savings:
$6,190
Cost:
$2,765
- - - - $6,190 1,320 - - - - - - -
-
kWh
-
-
kW-months/year
$6,190
1,320
MMBtu
-
-
lb
-
-
$
-
-
%
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,108
Cost:
$4,000
$(-291) (-9,379) $(-163) (-16) $1,562 333 - - - - - - $(-291)
(-9,379)
kWh
$(-163)
(-16)
kW-months/year
$1,562
333
MMBtu
-
-
lb
-
-
$
-
-
%
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$726
Cost:
$120
$481 17,585 $245 24 - - - - - - - - $481
17,585
kWh
$245
24
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$848
Cost:
$299
- - - - $848 115 - - - - - - -
-
kWh
-
-
kW-months/year
$848
115
MMBtu
-
-
lb
-
-
$
-
-
%
07: 3.1244 REDUCE SOLUTION DRAG-OUT TO PREVENT SOLUTION LOSS Savings:
$391
Cost:
-
- - - - - - - - $391 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$391
-
$
-
-
%
08: 3.1244 REDUCE SOLUTION DRAG-OUT TO PREVENT SOLUTION LOSS Savings:
$2,191
Cost:
$2,000
- - - - - - $720 4,000 $1,471 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$720
4,000
lb
$1,471
-
$
-
-
%
09: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$5,760
Cost:
$9,150
- - - - - - - - - - $5,760 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$5,760
-
%
TOTAL RECOMMENDED Savings:
$40,031
Cost:
$36,017
$886 30,187 $535 52 $30,268 6,458 $720 4,000 $1,862 - $5,760 - $886
30,187
kWh
$535
52
kW-months/year
$30,268
6,458
MMBtu
$720
4,000
lb
$1,862
-
$
$5,760
-
%
TOTAL IMPLEMENTED Savings:
$24,391
Cost:
$18,102
$1,177 39,566 $698 68 $22,516 4,805 - - - - - - $1,177
39,566
kWh
$698
68
kW-months/year
$22,516
4,805
MMBtu
-
-
lb
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Ancillary Material Cost Increase in Production